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    Climate unit blower replacement

    Help and Advice on Volvo's extremely popular car line, powered by Volvo's nearly indestructible, versatile inline 5-cylinder engine.
    1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
    1997 - 2000 S70, S70 AWD
    1997 - 2000 V70, V70 AWD
    1997 - 2000 V70-XC
    1997 - 2004 C70

    Re: Climate unit blower replacement

    Postby Rich_Lovina_99 » 09 Sep 2009, 15:58

    My blower only seems to be working on low speed; the high manual air blasts have all but disappeared. What might be the cause? Tks in advance.
    Rich_Lovina_99
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    Model, Year: 850T 1995

    Re: Climate unit blower replacement

    Postby Ozark Lee » 09 Sep 2009, 22:01

    My blower only seems to be working on low speed; the high manual air blasts have all but disappeared. What might be the cause? Tks in advance.


    Welcome to MVS,

    Before we can start to figure it out we need to know what style of climate unit you have. The manual climate control (MCC) has fan speeds that range from 0 to 4 and the temperature settings are marked by graduated width red bars. The electronic climate control (ECC) has an Auto setting on the blower speed and the temperature settings are in degrees.

    Let us know what type of unit you have and we can work from there.

    ...Lee
    '94 850 N/A
    '96 850 N/A
    '96 Platinum Edition Turbo
    '98 S70 T5
    '99 V70XC
    Previous: 1989 740 GLT
    1986 740 GLT
    1972 142 Grand Luxe
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    Ozark Lee
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    Re: Climate unit blower replacement

    Postby Rich_Lovina_99 » 10 Sep 2009, 03:10

    Hi, thanks, I worded that badly. Its a '95 850 Turbo with automatic climate control. What I meant was, until recently, if I turned it manually to max air (e.g. demisting), it would blow with full power. That function of the blower is not now working. e.g. with cold weather at present, if I set at 25 c. fan only blows gently to warm the car.
    Rich_Lovina_99
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    Model, Year: 850T 1995

    Re: Climate unit blower replacement

    Postby marginal » 28 Oct 2009, 04:13

    Hello everyone and thank you for the helpful topic :) ...
    I have the electronic control unit on my car and with the cold weather I noticed it almost does not blow hot air through the lower vents:
    Image
    I turned the power to maximum and it started making noise, but not enough air flow.
    I thought the electronic control in the middle does not work, but when I turn it, it changes something as the noise changes.
    Also, when I turn it completely down ( @ six o'clock for the floor air flow) it blows from the top too :shock: ...
    So, probably my air ducts are dirty or my blower motor is exhausted?
    Please help.
    www.keysrus.info
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    marginal
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    Location: Montreal, Canada
    Model, Year: 850 GLT 1997

    Re: Climate unit blower replacement

    Postby Rich_Lovina_99 » 28 Oct 2009, 08:27

    Now that hot weather is here suddenly, like 38c, my fan seems stuck on lowest speed only...still working and cooling car, but very gradually. Or does a fan effect come just with air-con on? Makes no difference 'auto' or 'full manual power'.
    I guess if there's no boost its the fan has given up??
    Rich_Lovina_99
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    Re: Climate unit blower replacement

    Postby Ozark Lee » 29 Oct 2009, 02:35

    Marginal,

    You problem is likely with the mode damper - on an ECC that is easy to get to through the glove box. Remove the damper motor and inspect the shaft, it is common for the end of the shaft to split.

    Replacing the damper flap is a huge job, the entire dash needs to come out to do it but it can usually be repaired in place by either sliding a bushing over the end of the shaft or wrapping the shaft with a fine - 22 gauge to 24 gauge - solid copper wire. In the end it is much like the joints on a fishing rod are reinforced.

    EDIT: I just found your repair post - well done.

    ...Lee
    '94 850 N/A
    '96 850 N/A
    '96 Platinum Edition Turbo
    '98 S70 T5
    '99 V70XC
    Previous: 1989 740 GLT
    1986 740 GLT
    1972 142 Grand Luxe
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    Ozark Lee
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    Re: Climate unit blower replacement

    Postby marginal » 29 Oct 2009, 04:11

    Thank you Ozark Lee ...
    I repaired it today.
    Great forum and great people here :) ...
    www.keysrus.info
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    marginal
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    Model, Year: 850 GLT 1997

    Re: Climate unit blower replacement

    Postby Pauloil » 12 Nov 2009, 04:50

    I replaced with new blower motor that has been in my garage for a few yrs.
    incredible difference on my 95 850! It is not that hard to drive the cage off of shaft, but next time I will just but the whole assembly.

    Thanks to Ozark Lee for useful writeup and pics!
    99 V70XC 158K

    95 850glt 188K
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    Re: Climate unit blower replacement

    Postby marginal » 12 Nov 2009, 04:54

    Hello everyone.

    Does anyone have an idea how to disassemble and lubricate the fan's shaft so it starts turning freely?

    Thanks.
    www.keysrus.info
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    marginal
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    Model, Year: 850 GLT 1997

    Re: Climate unit blower replacement

    Postby BEJinFbk » 12 Nov 2009, 05:55

    marginal wrote:Hello everyone.

    Does anyone have an idea how to disassemble and lubricate the fan's shaft so it starts turning freely?

    Thanks.

    You can take it apart more than once and try to fix something
    that sounds like it's well beyond it's "sell by" date,
    or just buy a new one and only do the job once.
    I mean, C'mon...You live in Montreal and winter's comin'...
    You do NOT wanna mess with this when it's cold out. Never fun.

    Call these guys and at least get a price:

    DW Volvo / Parts Dept
    (800) 689-0021
    Ask for Don or Jamie

    Stay Warm! :mrgreen:
    '98 V70 R - Well Equipped for Life Up North... ;)
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    BEJinFbk
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    Location: Fairbanks, Alaska
    Model, Year: '98 V70 R

    Re: Climate unit blower replacement

    Postby marginal » 12 Nov 2009, 06:02

    Hi BEJinFbk and thanks for you reply :) ...
    I forgot to explain: Everything seems to be working OK with my blower.
    I am asking about lubricating because I bought a spare second hand blower and when I turn the fan, it does not turn very easily.

    I guess this is more clear now :mrgreen: ...
    www.keysrus.info
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    marginal
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    Location: Montreal, Canada
    Model, Year: 850 GLT 1997

    Re: Climate unit blower replacement

    Postby bobice » 17 Nov 2009, 04:24

    My Volvo problem is that the fan runs at max speed as soon as the car is started. After reading this post and others, it seems that the power stage (ECC) has failed and I need to replace it. Can I just get it from Pepboys or AdvancedAutoParts?
    bobice
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    Location: MD
    Model, Year: XC70 1999

    Re: Climate unit blower replacement

    Postby suzinthecity » 17 Nov 2009, 04:43

    How much would it cost to have a mechanic repair this? I suspect that is why my 850 GLT doesn't give me any defrost, AC or heat anymore. It starts for a split second when I start the car, then dies and I can't use any knobs to control it. I have little to no technical ability, so I am wondering if this is something a repair place would do at a reasonable price?

    Thanks
    suzinthecity
     
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    Location: New York, NY
    Model, Year: 850 GLT, 1995

    Re: Climate unit blower replacement

    Postby djohnk » 09 Dec 2009, 04:53

    I have a 1998 V70XC I am trying to get ready for a trip up north for Christmas. I just replaced my blower unit (using the excellent instructions in this post, and this video: http://www.howcast.com/videos/51461-All-How-To-Replace-Blower-Motor-in-Volvo-S70-V70-C70-XC70). I also removed and cleaned the temperature sensor. My AC and Heat worked fine for most of the day, but tonight the old problems came back. When I start the car two yellow lights on the electronic climate control blink for about 20 seconds, and I get no air from the blower. I suspect 9 months of using a bad blower messed up the power resistors, but I don't know how to diagnose. Can anyone give me trouble shooting advice? I don't want to purchase a new one at $100+, and find out that wasn't the problem.

    I have one other question, I removed the radio easily using the instructions here: http://www.howcast.com/videos/51463-All-How-To-Remove-Climate-Control-in-Volvo-S70-V70-C70-9800 but can't seem to remove the electronic climate control module. The video makes it look easy, and I can't budge it, trust me I'm a big guy and should be able to remove it. I don't want to break it, but am not sure if something changed in the design. Anyone else have this problem?
    djohnk
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