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by cn90
20 May 2019, 20:48
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Re: 2004 S60 headlight glass

Best is buy a used assembly (Valeo) from ebay or junk yard.
Ebay is about $70, junk yard about $25.

Tips: watch this youtube video:

by MDK
21 May 2019, 03:53
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Re: 2004 S60 headlight glass

Last year for glass headlights... which is disappointing. There's no glue..once you get the light out there are clips all around holding lens on. I just pop these off with a screw driver Probably not the official Volvo way but I don't work there either. Haha. Anyway, you have to remove ( at least on...
by Rattnalle
21 May 2019, 04:43
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Re: 2004 S60 headlight glass

You neither need to remove the wheel nor drill the rivets holding the wheel well interior. Unless someone before you has mounted the stuff wrong. The little torx to loosen the front plastic cover of the car is exposed by a small cutout. A little spray lubricant does wonders before you start turning ...
by abscate
21 May 2019, 08:15
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Re: 2004 S60 headlight glass

Put some MMA glue on the crack to keep water out - you can take the summer to go hunt one in junkyards that way, too. Even packing tape will work.
by Rattnalle
21 May 2019, 09:02
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Re: 2004 S60 headlight glass

StickyPocket wrote: 21 May 2019, 08:20 I assume other years/models are compatible. 01-04 S60? Others?
V70 same years.

S80 is different.
by oragex
18 Sep 2019, 17:51
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Re: 2004 S60T AWD Rear exhaust bracket rusted

The front one is already replaced, the rear one they sell something in Europe https://www.ebay.com/itm/VOLVO-S60-S80- ... XQvtZQ3yQe
by vtl
18 Sep 2019, 19:44
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Re: 2004 S60T AWD Rear exhaust bracket rusted

"I" is "Mk I" - the first generation of S60.

This will fit, I had one like that.
by cn90
18 Sep 2019, 20:28
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Re: 2004 S60T AWD Rear exhaust bracket rusted

1+,

The MIDDLE hanger was already replaced.

The REAR hanger: get the ebay thingy posted above. Or find a similar piece of metal and ask local shop to weld it for you.
by SuperHerman
21 Oct 2019, 22:30
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Re: 04 S60 2.5T Windshield Washer Fluid Reservoir Leak

You can try to repair your bottle by either heat welding the crack with a soldering iron or using some Permatex Black Plastic Welder - better would be to do both. Just clean the area well - solder the crack and then go over it with the Permatex. The bottle is what is leaking - that is all that you n...
by cn90
21 Oct 2019, 22:39
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Re: 04 S60 2.5T Windshield Washer Fluid Reservoir Leak

As much as I fix a lot of stuff myself... This part is critical (imagine you lose all the juice when it is dirty in the winter and you need to see?). Any fix is a temp fix once the reservoir cracks. Best is to verify what you have in the car first, then buy that reservoir. Get the Volvo Genuine tank...