My problem is the holes aren't holes anymore. The bolts aren't stuck they're gone, so the holes are now effectively half holes. So a bolt won't stayed captive in the slot as its tightened. The holes have broken across the lines as on the attachment. I was going to use stainless steel bolts for sure...

Buy Chinese stuffs on eBay, you will regret in 1-2 yrs.

Buy Volvo stuffs (NOS), they last forever.

Looks like I don't have to make it myself - this is exactly what I was envisioning. https://www.autozone.com/emission-control-and-exhaust/exhaust-pipe-adapter-connector/p/surebilt-2-1-4in-to-2-1-2in-laminated-split-flange/110783_0_0 those split couplers are rather flimsy, I bent several of them bef...

jonesg wrote: ↑27 Oct 2025, 19:29 I had to buy a tank of argon/C25 gas as flux wire burns hotter and I couldn't see the weld joint.

Need a better helmet? This one is freakin' awesome, I can see everything now: https://www.amazon.com/dp/B076H4MWDS

A welder is definitely in my future. I just want to get this on right now. I've done a little migraine welding in the past so hopefully I remember the most of it and my FIL can give me some better tips. A trip to Harbor Fright for a welder might come sooner rather than later. I did see something li...

A trip to Harbor Fright for a welder might come sooner rather than later. yikes, don't do it, their mig is way over priced. Buyers like to say "I can always take it back", not so fast, theres a 18% restock fee. Only 90 day warranty, No stick gun, no alum spoolgun. Primeweld 180 is the sam...