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by waid302
27 Nov 2019, 18:56
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

I am re-posting the photo from the other forum. I seriously doubt even steel flat stock would work with over 85 ft-lbs of torque. I made mine out of tool steel on lathe and then milled the slots. I did not even need the bolt to hold in place since I could not find 7mm bolt anywhere. Waid --- Volvo-...
by waid302
27 Nov 2019, 16:57
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

I finally got everything done. I did cleaned up the PCV system first and then installed junk yard VVT gear. So far no leak. Will see how long it last. I did install new cam seals. I looked in to the Volvo cam locking tool and did not care for it. I made my own tool and it worked great.

Waid
by waid302
25 Nov 2019, 09:23
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Put everything back together and it ran like crap. Had vibration at Idle. After letting it sit coupe of hours, it ran fine. On the cam gears next!
by waid302
21 Nov 2019, 10:39
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

I ended up using RTV from Permatex specifically formulated for Thermostat Housings. I have used RTV many times in the past and never had any issues.
by waid302
17 Nov 2019, 18:36
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Took my PCV catch can out today and it was actually pretty clean. This was not the source of my problem! With little carb cleaner, I was able to clean it up really good. The PCV can was also in really good shape and I am soaking it while I wait for new rubber hoses. I will re-use the catch can. Went...
by waid302
14 Nov 2019, 08:45
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Achilles wrote: 14 Nov 2019, 08:24 other possible causes could be the tensioner.
Why would tensioner cause a leak?

Is the cam gear closes to the firewall the exhaust cam gear?

In your experience, does the intake cam gear can also go bad and also cause oil leak ?

Thanks

Waid
by waid302
14 Nov 2019, 07:11
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Achilles, From previous post here, the high-mileage VVT walks in and out, causing the timing belt to "walk". You can clearly see the timing belt walking the exhaust side (back side). I am going to check how much play I have in my VVT this weekend. Therefore, the VVT is bad or starting go b...
by waid302
14 Nov 2019, 06:22
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Well on the 2.5T the vacuum should be between -0,1and -0,5 kPa At the cap and or the oil dipstick tube. This is an extremely low amount of vacuum. I have to use a special Volvo vacuum gauge to measure it because a standard vacuum gauge will barely move at this pressure. Sometimes when the oil trap ...
by waid302
13 Nov 2019, 16:53
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

Make sure you check the charge air hose. It gets saturated with oil as well it’s a quick fix to replace and will leave you stranded if it bursts from oil saturation. Which hose is that? Pipe from inter cooler to intake ? With the engine running pull the dip stick or the oil filler cap. If there is ...
by waid302
12 Nov 2019, 19:13
Forum: XC90 1st gen 2003-2014
Topic: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?
Replies: 36
Views: 18111

Re: Big Oil Leak front of 2.5T - Two cam seals and front crank seal - Any other seals ?

I just got my CTA Tools 2864 Cam Locking Tool for Volvo for $100 from Amazon. I am going to dig in to it this coming weekend and will see how worn the cam gear is.

Can anyone please let me know where is a good place to purchase the cam gear ?

Thanks

Waid