Thanks RTV seems to have worked for me.

Thanks, I put some RTV - Water Pump & Thermostat RTV Silicone Gasket Maker since it has the highest water-glycol resistance available in an RTV silicone - place it on threads and washer and exterior. Let it stand 24 hours and full it with coolant no leak, but when I turned it on I guess the pres...

I have verified that there are no existing copper washers in place. I was able to get a closer photo of the port in the block. Appears the threading on the left side is damaged, but the bolt still screws on fine not as if it was cross threaded. PCV BANJO SIDE PORT HOLE TO BLOCK UPCLOSE.jpg PCV BANJO...

Thank you for the suggestions !

Both the washers are Volvo parts, the diagram had two numbers listed from them so to be safe I ordered both and try each set to see what happens.
I'll recheck tomorrow to make sure the old washer is not attached to the surface.
I'll also try the thinner crush Volvo washers and see what happens.

I used the wider crush washer today and it still leaked. Tomorrow I will try the thinner crusher washer on both sides and see if it leaks....

tks, beigg. Yes, I have the crush washer on one side and the other side of the fitting, bolt tightened. The crush washers, banjo fitting and bolt are flush with the engine, but still leaks coolant just as I pour it into the coolant compartment it leaks right out the banjo bolt fitting with the new c...

Hello, I have reviewed many forums and links on the PCV replacement, and so I took on the project and replaced it with minor issue except when I started to fill the up the coolant tank. I have a heavy leak coming from the banjo bolt located on right side of the engine (not the IM banjo). I did lose ...