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1999 S70 fuel line at filter

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
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asummers
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1999 S70 fuel line at filter

Post by asummers » Mon Jun 13, 2016 7:04 pm

P6130167.JPG
During the replacement of the fuel filter on my S70, the fuel line broke off about 3 inches past the front fitting. Yes, I was trying to force the filter out when it happened, so I guess I deserve it. So, what now? Just how do you fix that kind of a break? Is the black block thing replaceable? Looks like some kind of tee.
2004 Volvo XC90 AWD - 170,000 miles
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Re: 1999 S70 fuel line at filter

Post by scot850 » Mon Jun 13, 2016 7:33 pm

I'm not sure, but I'm assuming you have a FWD car and not AWD. I am more familiar with AWD, but that looks like a pressure valve. On my car, the hose is not actually crimped on if I recall. What part is broken? If it is just the rubber pipe than you should be able to add in a piece of fuel compatible hose and use a metal double barb and pipe clamps to join them. Other wise the pipe looks like the one that runs all the way from the fuel filter to the engine bay, and are expensive and tricky to get access to replace. FWD is much easier than AWD.

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Re: 1999 S70 fuel line at filter

Post by asummers » Mon Jun 13, 2016 7:42 pm

It is front wheel drive. The piece that the barb broke off of is what holds the roll over valve. The roll over valve has two screws that holds it on the piece that broke.
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Re: 1999 S70 fuel line at filter

Post by kranz » Tue Jun 14, 2016 12:49 am

I had to replace the fuel line on a 98 V70. The VOLVO replacement (9445592) came in two sections. I just used the forward section that runs forward to the engine to repair the leak. But this is what the new parts looked like. Yours might be slightly different, given it is a sedan and different year.
P1010045.JPG
P80 V70 fuel line
Les is more.

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Re: 1999 S70 fuel line at filter

Post by abscate » Tue Jun 14, 2016 8:47 am

There is definitely a change from 1998 to 1999 with ME7. No FPR on a 1999 as the fuel pressure is metered differently, so Im sure the lines are different.
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Re: 1999 S70 fuel line at filter

Post by asummers » Tue Jun 14, 2016 9:42 am

IMG_3423.JPG
I was able to get the part I needed with the roll over valve at my local junk yard this morning. Now to patiently remove the old one and put it on my fuel line! But after examining what I got I see that the fuel lines have an inner plastic liner that seems to be heat shrunk to the ends of the block. So, I may be using some barb fittings and small hose clamps to install this thing in my car. Never easy.
2004 Volvo XC90 AWD - 170,000 miles
2010 Volvo XC60 AWD - 145,000 miles
1996 Volvo 850 Platinum - 201,500 miles - KILLED BY UNINSURED DEER _

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Re: 1999 S70 fuel line at filter

Post by asummers » Thu Jun 16, 2016 7:11 pm

I think my best and smartest option is to buy a new fuel line and fix it correctly. I really don't need a fuel leak. Especially when I get it ready to sell. Now to find one someplace other than the dealer. $271.44 plus tax at my local volvo dealer.
2004 Volvo XC90 AWD - 170,000 miles
2010 Volvo XC60 AWD - 145,000 miles
1996 Volvo 850 Platinum - 201,500 miles - KILLED BY UNINSURED DEER _

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Re: 1999 S70 fuel line at filter

Post by MadeInJapan » Thu Jun 16, 2016 9:17 pm

Is this a turbo car or not?
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'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
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Re: 1999 S70 fuel line at filter

Post by MadeInJapan » Thu Jun 16, 2016 9:23 pm

Do you need #15 here? http://www.volvopartswebstore.com/showA ... evel=11105

If so, TASCA has it for $43.57 plus shipping: http://www.tascaparts.com/oe-volvo/9142685
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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Re: 1999 S70 fuel line at filter

Post by asummers » Fri Jun 17, 2016 7:17 am

GR-70481.jpg
GR-70481.jpg (184.9 KiB) Viewed 1541 times
My fuel line broke at the plastic piece that holds the roll over valve. (see picture) So, I think I will need the complete fuel line, item #28. Of course, the expensive part!
2004 Volvo XC90 AWD - 170,000 miles
2010 Volvo XC60 AWD - 145,000 miles
1996 Volvo 850 Platinum - 201,500 miles - KILLED BY UNINSURED DEER _

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