IPD sale XeMODeX - Experts in Volvo Electronics
MVS-Amazon link helps MVS!

Get email notification of topic replies. Log in or register (free). Amazon Link Buy anything with this and it helps MVS!

Intake Manifold, which bolt goes where? Topic is solved

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Cook.p.michael
Posts: 33
Joined: Sun Feb 12, 2017 6:36 am
Year and Model: 1996 850 turbo 2.3
Location: UT

Intake Manifold, which bolt goes where?

Post by Cook.p.michael »

1996 volvo 850 turbo 2.3L B5324T 200k miles, USA. I took off the intake manifold while doing the head gasket and the exhaust manifold and heat shield, im having trouble figuring out where each bolt goes and there are a few randomly-shaped pieces of sheet metal as well. I cant find a video for these, hard to find almost anything on the intake manifold. There are some extra holes on the top of the upper cylinder head as well that I cant account for, ones that will be under the black spark plug cover, I put all 40 upper cylinder head bolts in already and the 2 for the camshaft cover. Thanks.
MadeInJapan
MVS Moderator
Posts: 13424
Joined: Thu Mar 31, 2005 7:14 am
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 7 times
Been thanked: 27 times

Re: Intake Manifold, which bolt goes where?

Post by MadeInJapan »

I moved your post with the original as a "ghost" post as you posted in the wrong section of the forum. I think you will get better help where your post belongs- with the 850's rather than with the 2001 and later Volvo's.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
User avatar
abscate
MVS Moderator
Posts: 23730
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 441 times
Been thanked: 1335 times

Re: Intake Manifold, which bolt goes where?

Post by abscate »

I think the intake manifold bolts are all the same. I think the upper rearmost one picks up a bracket for hoses too, I'll check in am. It's too dangerous to look right now, we have Canadian gangs down here looking for third seat parts marauding the ' hood

Upper rearmost (right side looking at engine, left side of car) mounts bracket per photo

IMG_5909.jpg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
tryingbe
Posts: 1892
Joined: Thu Jun 18, 2009 12:43 pm
Year and Model: None
Location: Mesa, AZ, USA
Been thanked: 23 times

Re: Intake Manifold, which bolt goes where?

Post by tryingbe »

Post pictures of the left over bolts.
85 GLH, 367 whp
00 Insight, 72 mpg
Cook.p.michael
Posts: 33
Joined: Sun Feb 12, 2017 6:36 am
Year and Model: 1996 850 turbo 2.3
Location: UT

Re: Intake Manifold, which bolt goes where?

Post by Cook.p.michael »

Hopefully The part that holds up the hoses isnt important because i put the intake manifold in last night. I've still got some extra bolts and such, Im on my way out, ill post pics in a few hours, thanks.
User avatar
abscate
MVS Moderator
Posts: 23730
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 441 times
Been thanked: 1335 times

Re: Intake Manifold, which bolt goes where?

Post by abscate »

Chafe protect them and zip tie them to the manifold to keep them from getting worn, no worries
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
Cook.p.michael
Posts: 33
Joined: Sun Feb 12, 2017 6:36 am
Year and Model: 1996 850 turbo 2.3
Location: UT

Re: Intake Manifold, which bolt goes where?

Post by Cook.p.michael »

I got called by a company I applied for that wants me to fly to California and wont be working on my car for the rest of the week. Can I delete the post or what do I do, the cars not at my place and i dont have time now to post pictures until i come back.
User avatar
erikv11
Posts: 10135
Joined: Sat Jul 25, 2009 2:03 pm
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 129 times
Been thanked: 362 times

Re: Intake Manifold, which bolt goes where?

Post by erikv11 »

Best way to handle that is to just let the post sit, then whenever you want to revive it post a new question at the end of the thread so people know what you're up to, and can see the history of the post too. When you post again that will bump it to the top of the list and you will likely get replies to any more questions you post.

Good luck on the job interview!
'95 854 T5-R, Motronic 4.4, 185k
'96 855 NA, 145k
'98 S70 NA, 220k (living out west)
'98 V70, T5 tune-injectors-turbo, LPT engine, 293k
'06 S60 R, 167k
'07 XC70, 170k
'99 Camry V6 :shock: 130k
gone: '96 NA 850 210k, '98 NA V70 182k
Cook.p.michael
Posts: 33
Joined: Sun Feb 12, 2017 6:36 am
Year and Model: 1996 850 turbo 2.3
Location: UT

Re: Intake Manifold, which bolt goes where?

Post by Cook.p.michael »

Back at it, so I started this project on the side a few months ago thinking I would have time to do it all at once and didn't label things as well as I would have if I realized how long I would take, some labels fell off of parts because I used scotch tape and it fell off. I bagged some components that seemed related in the same bags and the comments by a few pics are what I wrote on the bag. Here's the leftover parts, I included the heat shield because yes I know its a heat shield but no I dont remember how its configured. Also included is a pic of the leftovers from the head gasket kit, there's a pipe that goes in the back/exhaust side of the head and it has a oval gasket that I haven't got to yet but the other gaskets and seals I have no idea about, I figure the kit sells to other volvo models and they include stuff for all relevant models. There are some hoses as well but I think I can figure those out and if I cant I'll be back on here. Thanks!
Attachments
vaccumm hose.jpg
oil dipstick.jpg
"mass air flow to airbox, airbox vac"
"mass air flow to airbox, airbox vac"
idk.jpg
heat shield.jpg
heat shield bolts.jpg
leftovers from head gasket kit
leftovers from head gasket kit
fuel rail stuff.jpg
"accel cable housing"
"accel cable housing"
shaker_chi
Posts: 400
Joined: Mon Jun 29, 2009 2:17 pm
Year and Model: 94 850, 98 S70T5 M
Location: Chicago
Has thanked: 3 times
Been thanked: 3 times

Re: Intake Manifold, which bolt goes where?

Post by shaker_chi »

The bolts with the springs on them go with the heat shield that goes on top of the turbo/exaust manifold.
Post Reply
  • Similar Topics
    Replies
    Views
    Last post