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DIY 2005 XC90 INNER Door Handle Fix (Can't open from inside)

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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cn90  
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Re: DIY 2005 XC90 INNER Door Handle Fix (Can't open from inside)

Post by cn90 »

O.P. here,

Ten (10) years later, the RF plastic piece broke.
Recall that this DIY is for the cable that comes off the base.
When the plastic piece (where the cable is attached to) breaks, you either need new part ($180 at dealer) or
used part from ebay for $45-$50 (but that can break any time).

PNs:
- R side (both Front and Rear are the same part): 30761318.
- L side (both Front and Rear are the same part): 30761317.

I decided to rebuild using a metal plate using internet photo to cut a notch for the cable...Good as new.
I used electrical copper wire to hold it in place as shown...

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XC90-Door-01.jpg
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XC90-Door-02.jpg
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90  
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

NOTE:

- The BLACK spring should be below the repair metal plate. If you look at the photo above, I missed that little detail.
- So I had to redo it (took a few minutes) to bring the BLACK spring to the position below the metal plate...
- I took a random photo from the internet to show the proper position of the BLACK spring...

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XC90-Door-03.jpg
XC90-Door-03.jpg (68.69 KiB) Viewed 192 times
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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