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volvo xc90 2.5t axle removal question

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo XC90s. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America).
huzzsaba
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Year and Model: 2004 volvo xc90 2.5t
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huzzsaba

volvo xc90 2.5t axle removal question

Post by huzzsaba » Fri Apr 15, 2016 9:04 pm

Can the front cv axle be removed by disconnecting the strut from the knuckle and the upper stabilizer link? I don't want to mess with removing the ball joint or tie rod if not necessary.

Thanks
2004 Volvo xc90 2.5t
1998 Volvo s70 T5M

weespoon
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weespoon

Re: volvo XC90 2.5t axle removal question

Post by weespoon » Fri May 27, 2016 6:27 pm

I recently did this job following instructions from this site.

My approach strut compressor from loaner tool program at local chain auto store.
Ratcheting strap 2" wide for control arm.
A little heat applied to sleeve holding ball joint for removal.

I would recommend this approach, trick is the widest / strongest ratcheting strap you can find.
Current:
2005 V50 T5
2003 XC90 T6
2001 V70

Prior:
XC70, V70, 200 series Wagons and Sedans

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oragex
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Re: volvo XC90 2.5t axle removal question

Post by oragex » Fri May 27, 2016 8:35 pm

Late but yes, the two lower strut bolts and the upper sway bar link (lift both wheels to remove the tension on the sway bar) will do. Just make sure to remove the axle center bolt in the first place and free the axle spline a little so the axle has movement when the spindle will twist to side. The axle must be preserved without hanging or the CV joint can became dismantled which is a big pain.

But given the strut bolts are kind of tight and the upper sway bar link bolt it usually jammed solid, I wonder if the tie rod is an alternate option (keeping the ball joint in place).

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