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D4204T5 Camshaft Timing

Help, Advice, Owners' Discussion and DIY Tutorials for the groundbreaking new Volvo S60 2011+, V60 and XC60.
Pecan60
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D4204T5 Camshaft Timing

Post by Pecan60 » Sat Jan 05, 2019 3:33 pm

Hi, I 'm new here but hope you can help.

I have a 2014 uk spec XC60 with 2.0 D4204T5 engine (vea engine) and have to replace the timing belt due to contamination from an oil leak from the oil pressure relief valve above the crank seal being loose!!

I have removed the crank pulley and can see the crank timing mark but can see no mark or way of locking the camshaft.....the cam sprocket has elongated bolt holes for adjustment. Surely the camshaft has to be locked in position?

I can find no info on the web regarding this.
Regards, Paul.



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RickHaleParker
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Re: D4204T5 Camshaft Timing

Post by RickHaleParker » Sun Jan 06, 2019 1:11 am

See the attached file.
Attachments
D4204T5_Timing_Belt.pdf
(612.59 KiB) Downloaded 164 times


Platform: P80 1998 C70, B5234T3, AW50-42, Bosch Motronic 4.4, Special Edition package, Plant: Uddevalla Sweden.

Platform: X40 (Nedcar) 2003 S40, B4204T3, AW55-50/51SN, Siemens EMS 2000. Plant: Born Netherlands.

Platform P2 2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0, Plant Torslanda Sweden.
----------------------------------------------------------------
1997 S90, B6304S, AW30-42, Bosch Motronic 4.4 - Sold

Pecan60
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Re: D4204T5 Camshaft Timing

Post by Pecan60 » Sun Jan 06, 2019 6:18 am

Thanks RickHaleParker,

Excellent info.
The only slight difference is on my cambelt sprocket the holes have adjustment just like the injection pump sprocket, but without a lock pin location at the camshaft hub.

I wonder whether I shoud tighten the camshaft sprocket in its previous fitted location or centralise it in the elongated holes.

Thank you again



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RickHaleParker
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Re: D4204T5 Camshaft Timing

Post by RickHaleParker » Sun Jan 06, 2019 11:14 am

There is a Camshaft alignment tool (Volvo part number 999 7007 (a guide pin)) that inserts in to the rear of the engine. This locks the camshafts in position. From there you would align the the timing marks on the sprocket, this would align the sprocket to the cams.

It looks like you can get the guide pin at a Volvo Penta (marine and industrial) supplier for ~€38 -40.
A full alignment kit on eBay uk for £35.10.

999707.gif
999707.gif (17.45 KiB) Viewed 520 times
D4204T5_Cam_align.jpeg
D4204T5_Cam_align.jpeg (17.85 KiB) Viewed 520 times


Platform: P80 1998 C70, B5234T3, AW50-42, Bosch Motronic 4.4, Special Edition package, Plant: Uddevalla Sweden.

Platform: X40 (Nedcar) 2003 S40, B4204T3, AW55-50/51SN, Siemens EMS 2000. Plant: Born Netherlands.

Platform P2 2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0, Plant Torslanda Sweden.
----------------------------------------------------------------
1997 S90, B6304S, AW30-42, Bosch Motronic 4.4 - Sold

Pecan60
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Year and Model: 2014 xc60
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Re: D4204T5 Camshaft Timing

Post by Pecan60 » Mon Jan 07, 2019 3:12 am

Thank you Rickhaleparker, that makes much more sense now. Pain having to take the vacuum pump off to get to it though.
Thanks again.... great forum guys!



jurmala2004
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jurmala2004

Re: D4204T5 Camshaft Timing

Post by jurmala2004 » Mon Jun 10, 2019 2:14 am

Hello,
Could anyone upload the timing belt replace manual again? The file does not exist anymore.
Engine D4204T5



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RickHaleParker
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Re: D4204T5 Camshaft Timing

Post by RickHaleParker » Wed Jun 12, 2019 12:08 am

jurmala2004 wrote:
Mon Jun 10, 2019 2:14 am
Hello,
Could anyone upload the timing belt replace manual again? The file does not exist anymore.
Engine D4204T5
Attachments
D4204T5_Timing_Belt.pdf
(612.59 KiB) Downloaded 12 times


Platform: P80 1998 C70, B5234T3, AW50-42, Bosch Motronic 4.4, Special Edition package, Plant: Uddevalla Sweden.

Platform: X40 (Nedcar) 2003 S40, B4204T3, AW55-50/51SN, Siemens EMS 2000. Plant: Born Netherlands.

Platform P2 2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0, Plant Torslanda Sweden.
----------------------------------------------------------------
1997 S90, B6304S, AW30-42, Bosch Motronic 4.4 - Sold

jurmala2004
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Re: D4204T5 Camshaft Timing

Post by jurmala2004 » Wed Jun 12, 2019 1:17 am

Thank you so much!



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