IPD sale Volvo Parts
XeMODeX - Experts in Volvo Electronics My Swedish Parts ad - genuine Volvo parts
Did you know? 🤔
Logged in users can get email notification of topic replies Log in or register (free).
Amazon Link Buy your stuff using this and it helps MVS!

Fuel tank leak (?) or fuel pump (04 XC)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive "P2" platform cars.

2001 - 2007 V70
2004 - 2007 V70 R
2001 - 2007 XC-70
2001 - 2009 S60
2003 - 2007 S60 R

Sardine
Posts: 56
Joined: Thu Nov 24, 2011 1:02 pm
Year and Model: V70 2.5T 2004, S60 2
Location: Melbourne, Australia
Has thanked: 0
Been thanked: 0
Australia
Sardine

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by Sardine » Sun Sep 16, 2018 3:10 pm

Hi Jonesq
solvent proof JB Weld
What is this JB Weld called? I used just the normal JB Weld stuff a few weeks ago and might have to redo it soon if it doesn't hold up.



jonesg
Posts: 855
Joined: Wed Jan 16, 2008 3:25 pm
Year and Model: 2004 V70
Location: Northern maine.
Has thanked: 2 times
Been thanked: 12 times
Wales
jonesg

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by jonesg » Sun Sep 16, 2018 8:31 pm

BlackBart wrote:
Sun Sep 16, 2018 10:36 am
shiloh51933 wrote:
Sun Sep 16, 2018 10:20 am
Personally I'd replace the pump with a new one while you have it out.
This is where I am. I don't like temporary fixes, I don't want to go in here again, and my experience is 99% of epoxies do not bond to plastic - that's why you mix them in plastic tubs. Once it dries, the leftovers just pop right off the tub.

Looks like I'll have to take the Audi and cross my fingers - it's the one that left me stranded in Wyoming......
If you can get the pump for that price its a good choice to swap it out.



User avatar
BlackBart
Posts: 392
Joined: Sat Dec 10, 2016 5:03 pm
Year and Model: 2004 XC70 BlackBetty
Location: Montana
Has thanked: 25 times
Been thanked: 17 times
Sweden
BlackBart

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by BlackBart » Mon Sep 17, 2018 9:00 pm

Disassembly and inspection.........well, shit. So much for the road trip.

Incontinence can happen to any of us.
IMG_2383.JPG


ex-1984 245T wagon
1994 850T wagon
2004 XC70 wagon
Want: '67 122 wagon

User avatar
abscate
MVS Moderator
Posts: 17923
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 193 times
Been thanked: 621 times
Trinidad & Tobago
abscate

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by abscate » Tue Sep 18, 2018 4:31 am

Bart...be careful routing those hoses in that XC tank. It’s easyto kink them and then you gets really brutal intermittent fuel delivery problem
These users thanked the author abscate for the post:
BlackBart


Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW

jonesg
Posts: 855
Joined: Wed Jan 16, 2008 3:25 pm
Year and Model: 2004 V70
Location: Northern maine.
Has thanked: 2 times
Been thanked: 12 times
Wales
jonesg

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by jonesg » Tue Sep 18, 2018 10:30 am

Sardine wrote:
Sun Sep 16, 2018 3:10 pm
Hi Jonesq
solvent proof JB Weld
What is this JB Weld called? I used just the normal JB Weld stuff a few weeks ago and might have to redo it soon if it doesn't hold up.
Jb marine weld.

https://www.napaonline.com/en/p/NCB8272 ... 17_JB_Weld



User avatar
abscate
MVS Moderator
Posts: 17923
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 193 times
Been thanked: 621 times
Trinidad & Tobago
abscate

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by abscate » Tue Sep 18, 2018 10:35 am

Same stuff, white options, syringe options

via the MVS link

:-D

https://www.amazon.com/s/ref=nb_sb_noss ... arine+weld


Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW

User avatar
BlackBart
Posts: 392
Joined: Sat Dec 10, 2016 5:03 pm
Year and Model: 2004 XC70 BlackBetty
Location: Montana
Has thanked: 25 times
Been thanked: 17 times
Sweden
BlackBart

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by BlackBart » Tue Oct 09, 2018 1:18 pm

Going to order a fuel pump. Got a reasonably priced manual fuel transfer pump to empty out the tank. Needed to work on the Audi so my wife can use it for a trip. Also helped a friend with his recently purchased MG TD....what a tractor! TWO fuses for the whole car! ....but....Lucas....

So I see the sale price on a # 30761743 at Ipd is $175, and looks like the old yellow plastic like the original.
https://www.ipdusa.com/products/10294/1 ... -2001-2002

FCP tells me # 30761742 is correct for $147 and has the newer (?) white plastic housing.
https://www.fcpeuro.com/products/volvo- ... 42#fitment

Opinions?
Thank you -

<EDIT>
Oh, and the Ipd pump is out of stock.


ex-1984 245T wagon
1994 850T wagon
2004 XC70 wagon
Want: '67 122 wagon

User avatar
BlackBart
Posts: 392
Joined: Sat Dec 10, 2016 5:03 pm
Year and Model: 2004 XC70 BlackBetty
Location: Montana
Has thanked: 25 times
Been thanked: 17 times
Sweden
BlackBart

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by BlackBart » Tue Oct 09, 2018 3:08 pm

Oh, another question -

The o-ring seals go under the tank lock ring?

https://www.fcpeuro.com/products/volvo- ... nk-9183708

Is there another one on the passenger sender...they each have a lock ring?
If so, that's two seals at $20+, fine. Then what kind of seal is under the metal cover plates in the floor? I can't remember changing that on the 850, but it was a long time ago.


ex-1984 245T wagon
1994 850T wagon
2004 XC70 wagon
Want: '67 122 wagon

jimmy57
Posts: 6308
Joined: Fri Nov 12, 2010 9:25 am
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
Has thanked: 2 times
Been thanked: 157 times
jimmy57

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by jimmy57 » Tue Oct 09, 2018 9:57 pm

If you do the pump clean the retainer ring areas GOOD. Blow with air. Tap around a bit and blow the area again. Use a shop vac. There is a high incidence of dirt intrusion when these are changed and the primary fuel filter is a membrane on the bottom of pumps inside the fuel pump cup. The recall replacement of these pumps (yours could be covered, call a dealer with the VIN) caused a lot of techs to figure the clean thing out. The pump gets changed and within days the light is on and it has a code for low fuel pressure and the car surges after it is driven a few minutes. The dirt gets picked up, chokes the fuel flow through strainer, and if shut off for a few minutes it is OK again until the dirt that fell back into cup gets sucked up again.



User avatar
BlackBart
Posts: 392
Joined: Sat Dec 10, 2016 5:03 pm
Year and Model: 2004 XC70 BlackBetty
Location: Montana
Has thanked: 25 times
Been thanked: 17 times
Sweden
BlackBart

Re: Fuel tank leak (?) or fuel pump (04 XC)

Post by BlackBart » Wed Oct 10, 2018 9:27 am

Will do. If nothing else, I'm good at cleaning.

I've Pondered going to Texas, but it never happened.....


ex-1984 245T wagon
1994 850T wagon
2004 XC70 wagon
Want: '67 122 wagon

Post Reply