Login Register

Timing belt questions

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
mrjay62
Posts: 217
Joined: 14 May 2014
Year and Model: V70XC 2002
Location: Plamyar Ny
Been thanked: 3 times

Timing belt questions

Post by mrjay62 »

Hi Everyone.
Im in need of some help in the way of information,
I have a 2002 V70 xc.. 187+ miles last Friday while driving the Timing belt jumped off , 2 year old water pump From the Volvo dealer seized up without warning, also replaced the belt and pulleys at that time...
Today I sent mt camera down into each of the cylinders and each one has Contact marks... Hard to tell how deep they are...

Getting a replacement lower mileage head isnt a problem .So my Question is if the contact points are not too deep can I sand or grind down if need and be ok?

Other than that problem the car Ran and Drove Very well. No leaks No hard Starts was just Super reliable. Plus my dogs enjoy riding in it...
I have all the necessary tools to do the job myself and the time... Im just not sure about the Contact Marks or gouges to the Top of the Pistons.

Thank you in advance for any help or information you can offer..

Jay

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

Jay - the pistons come with little half moon 'gouges' new - the problem is usually not the pistons but the bent valves (I believe its only the exhaust valves that hit)
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

mrjay62
Posts: 217
Joined: 14 May 2014
Year and Model: V70XC 2002
Location: Plamyar Ny
Been thanked: 3 times

Post by mrjay62 »

These are shinny new marks they seem to have 3 to 4 contact spots... if I had my camera oriented right I would say the intake side had deeper markings of contact.
I have no doubt the valves are shot.....
I guess next is to remove the head and really see for sure how bad it is....

User avatar
SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
Been thanked: 207 times

Post by SuperHerman »

Agree. Pulling the head will give you the most information. Before doing it if you can do a quick compression test that may help down the line. Most likely you have bent valves, but the compression test will tell you how many.

From there, I would pull the valves (number them) and check them visually on a drill. Just stick them in the drill and see if they wobble. If they wobble they are junk. Clean up those valves that survived and do a price check on rebuilding your head vs buying a used one. Regardless you will need a head gasket set (which includes valve stem seals). So if the price of replacement valves exceeds the price of a used head - go used. You can also buye used valves.

Personally I would have the head milled, change the valve stem seals and lap the valves on any used head.

mrjay62
Posts: 217
Joined: 14 May 2014
Year and Model: V70XC 2002
Location: Plamyar Ny
Been thanked: 3 times

Post by mrjay62 »

Dont think I can do a compression test, intake cam shaft wont turn more then a 1/4 of the way around, water pump is Completely shot.and I removed it already...
I have someone nearby that has the same year model car with deer damage on the passenger side 120k miles on it , he's a big vovlo fan ..

He offered it to me for a very good price less than half the price of pulling a head from a junk yard and i get the whole car.

Im thinking I will go that route.
If the Pistons are shot I may junk this car.... would hate to but I can not pull the complete engine out of both car for a swap.
That would damage me....
Over the next few days ill work in getting the head off and see whats next.

User avatar
SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
Been thanked: 207 times

Post by SuperHerman »

A compression test clearly won't work.

I would seek advice on pulling the entire engine and transmission from forum members. I have never done it, but having a lower mileage engine and transmission as an option makes it worth investigating. Not sure on your space, but pulling spare parts along the way could be fruitful. You have CV axles, drive shaft, rotors, brakes, shocks, springs, fuel pump, ... I believe you can drop the subframe engine and all - not sure have to ask to see what members have done. Once you pull all the parts you need or may need call a wrecker and have it towed away. From there do the transplant. Of course you can pull it all from the top, maybe rent a cherry picker or ask around if a pal has one.

I do hear what you are saying about the scope of the project, but it is worth looking into all your options. My guy does engine swaps for $500 for remove and replace - bump that up a few hundred for two removals. Maybe look around and get some quotes from smaller shops.

Throw the old transmission on Craigslist for $100 as well as any other parts you don't want. It is work, but the weather is easy this time of year. One last item - timing belt on the donor car.

mrjay62
Posts: 217
Joined: 14 May 2014
Year and Model: V70XC 2002
Location: Plamyar Ny
Been thanked: 3 times

Post by mrjay62 »

Thanks SuperHerman.

Due to an injury of my neck im limited to what , when and how much I can do..
So far I think ill remove the head if the Pistons are ok ill purchase the other and swap heads. I think I can handle that , may take me longer than most but Ill get it done.
Then Order a Victor Reinz cylinder head gasket kit , new timing belt pullys , water pump.. I think ill also order new head boths even though I read others say its not necessary and they reuse the old ones.
Im looking at options for the water pump the one that seized after 2 years was from a volvo water pump from a Volvo dealership... Now it could of been a fluke that mine failed , Or everyone is making substandard parts... Very expensive failure.

Ill keep this post up dated and post a picture once I get the head off...

Again Thanks for your input.....

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

I should be able to give some time this Fall before the nasty weather comes In. Do you have a dry place to Work? Heat doesn’t matter.

Erie VOVo is in between you and me in Utica, so a decent engine is easy to source
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
145express
Posts: 6
Joined: 19 September 2018
Year and Model: V70
Location: 2002

Post by 145express »

Is this a Volvo dealer that replaced pump+pulleys+belt 2 years ago, and now the belt has snapped due to the pump seizing up?

Unless you have been driving two times around the globe in those two years I do think that original Volvo parts replaced by a Volvo dealer should last a lot longer than that.. I would contact the shop manager at the dealer and ask him what he thinks about that, while pumps do break, and old cars can break down anytime...I think that it is reasonable to assume that original parts replaced by a Volvo dealer should last longer than that - after all parts+labour are not cheap so one is entitled to expect top quality work.

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

I think ill also order new head bolts even though I read others say its not necessary and they reuse the old ones.

Reusing head bolts is not recommended, it is strongly advised against.

Stretching a head bolt twice, stretches the bolt beyond it's design limits. You might get away with it or the head bolt may snap under normal operating conditions.

Getting a snapped head bolt out of one of these engines is not something one would want to experience.

The quickest and most cost effective way to get something done is to do it right the first time, that way you don't end up doing it twice.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post