Tensioner Pulley...

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2001 - 2007 V70
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rotteko
Posts: 2
Joined: Sun May 19, 2019 9:50 am
Year and Model: 2002 V70 XC
Location: Michigan

Tensioner Pulley...

Post by rotteko »

Greetings:

My tensioner pulley seized up yesterday and the serpentine belt broke. I have been trying to find a replacement pulley, however, all of the pulleys I find online, or at parts stores are different than what I have on the vehicle. Did Volvo change the design at some point? The existing pulley is small and somewhat ribbed. Where would I find this pulley, or should I replace it with a newer style?

Also, I have had the belt off before and it has always been very difficult to put back on, it seems that if I put a larger tensioner pulley, I would need a longer belt. Is that accurate?

Thanks
pulley.jpg
pulley.jpg (115.34 KiB) Viewed 201 times

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June
Posts: 1976
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Year and Model: 2004 S80 T6
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Post by June »

Your pulley is gone! Every Volvo I have had has had the same diameter (or extremely close) pulley. June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

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June
Posts: 1976
Joined: Wed May 04, 2016 11:18 am
Year and Model: 2004 S80 T6
Location: Jacksonville, Florida
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Post by June »

Here is the Blue Box Genuine Volvo installed by my dealer tensioner and pulley. If belt wrapped around the balancer check timing belt before starting. June
Attachments
20190519_113922.jpg
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My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

rotteko
Posts: 2
Joined: Sun May 19, 2019 9:50 am
Year and Model: 2002 V70 XC
Location: Michigan

Post by rotteko »

That explains a lot. Thanks for the help...

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oragex
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Year and Model: S60 2003
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Post by oragex »

As mentioned above, it would be good to make sure the belt didn't jump a tooth or so - may check the timing marks

There are two types of tentioners which are different www.youtube.com/watch?v=Yd5gHFnHaYk

I recommend as above getting a genuine Volvo one for this part, I've had troubles setting aftermarket tensioners with their temp needle. Can get parts from Fcpeuro.com but 2x check to get the one for your engine serial number (the sticker on the timing belt cover on stamped behind the engine block) https://www.fcpeuro.com/Volvo-parts/S60 ... Tensioner/

There are a few Youtube videos if your have trouble setting the tensioner. Also careful with the center bolt torque, 15lb*ft

The timing belt should run without waving and in the center of the cam gears when the tensioner is set right

cn90
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Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

I posted the info on serp belt in the 2005 XC90 2.5T TB, SB job:

viewtopic.php?f=10&t=83521

You will need:
1. To verify when your TB was last changed etc.
2. New SB: Conti
3. Tensioner Pulley, ideally INA including the tensioner itself. Or you can just replace the pulley only,
4. Idler Pulley: INA>
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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June
Posts: 1976
Joined: Wed May 04, 2016 11:18 am
Year and Model: 2004 S80 T6
Location: Jacksonville, Florida
Has thanked: 372 times
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Post by June »

Let us know the outcome please. June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

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