I have a 2002 S80 non-turbo and it has a vacuum pump. I suspect the Turbo models have to have some alternative vacuum source since the turbo engine never produces engine vacuum due to the turbo creating positive pressure in the manifold.537playing wrote:Nope. Not on the S80
2006 V70 brake Vacuum pump/switch 31317445 31265825 Topic is solved
This topic is in the MVS Volvo Repair Database »
No Brakes When Cold, Volvo V70 Vacuum Pump
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lonestar245
- Posts: 11
- Joined: 10 April 2011
- Year and Model: S80 2002
- Location: Texas
Re: No Brakes when cold - Vacuum pump/switch replacement w p
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537playing
- Posts: 261
- Joined: 15 June 2007
- Year and Model: 2005 S60
- Location: New York
- Has thanked: 1 time
- Been thanked: 5 times
I'm not sure about the turbo models. My turbo S60 does have this pump but my non turbo 2001 does not have one.
- oragex
- Posts: 5347
- Joined: 24 May 2013
- Year and Model: S60 2003
- Location: Canada
- Has thanked: 102 times
- Been thanked: 352 times
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I wonder what model year are affected with this issue? And does it happen at higher miles? I have a 2003 non turbo with 100k miles, makes me worried..
Several Volvo Repair Videos https://www.youtube.com/playlist?list=P ... s0FSVSOT_c
I just did this repair and the partnumber isn't unique.
30645454 or 31317445 or 31317525 are all ok.
In fact it is a Hella 009428081 aka Hella UP28.
These are fitted in a lot of vehicles. Volvo/VW/Subaru/Peugeot. They will all fit.
A little Ebay might save you some bucks...
30645454 or 31317445 or 31317525 are all ok.
In fact it is a Hella 009428081 aka Hella UP28.
These are fitted in a lot of vehicles. Volvo/VW/Subaru/Peugeot. They will all fit.
A little Ebay might save you some bucks...
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davidfcole
- Posts: 3
- Joined: 23 March 2015
- Year and Model: XC90 2005
- Location: Utah
BETTER, EXACT part on Amazon: ACDelco 20997418 GM Original Equipment Power Brake Booster Pump Assembly, I paid $60, but now lists for $88. both made by Buhler mfg, BTW, but sold as AD-Delco, Hella etc
My understanding is that the brake vacuum pump shares a circuit with the O2 sensors, so that when it burns out the fuse, your emissions go down as well as the pump. My daughter's S40 is at the dealership now having the replacement of the pump and switch to the tune of $700+... For the record, I didn't know about the brake vacuum pump issue, but was troubleshooting both O2 sensors shooting failure codes. Her exhaust was foul smelling (as you'd expect) and I was hoping it was something besides both sensors, which failed at the same time. The tech called and said the oxygen sensors were most likely fine, that the brake pump was the culprit. We'll see tomorrow when I pick it up.
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johnljoseph
- Posts: 9
- Joined: 11 June 2016
- Year and Model: 2005 S80 2.5T
- Location: Columbus, OH
My S80 (2005 2.5t) has one. I am diagnosing it today. I have this problem. Only on cold starts.537playing wrote:Nope. Not on the S80
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2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
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johnljoseph
- Posts: 9
- Joined: 11 June 2016
- Year and Model: 2005 S80 2.5T
- Location: Columbus, OH
A way that I have always handled this here and with any of these types of plastic connectors, is to get a small socket and put it on my "socket driver" (its a handle that a socket snaps to) and just press the socket down over the plastic prongs. As long as it is smaller than the prongs, it will pull them together and the box just lifts offudogu wrote:Excellent write-up. I just did this on my '07 XC70, and everything (including part numbers) is the same. One thing I did differently -- on step 5, you can see in the picture that the bracket that the air box attaches to has U-shaped slots where the left two clips attach. This means you can save a lot of yanking on the air box. Pull out the clip on the right side and then just slide the air box to the left to remove it. It slides back in easily when replacing it.
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2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
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johnljoseph
- Posts: 9
- Joined: 11 June 2016
- Year and Model: 2005 S80 2.5T
- Location: Columbus, OH
Well, I just checked the switch like Dan777 instructed and the switch is good. Then I unplugged the vacuum line from the auxiliary pump and the right side line to the brakes so there would be low vacuum and put the switch in the number II position and there was no vacuum. Then I unplugged the pump and checked the contacts to it, there was voltage. So... the pump is definitely shot and the switch is definitely good. I was hoping it was the other way around. That pump is pricey....
Thanks Dan777 for such a useful writeup. It helped.
-John
Thanks Dan777 for such a useful writeup. It helped.
-John
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2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
2005 Volvo S80 2.5T - 254,000 miles
1998 BMW 740iL - 165,000 miles
Not a mechanic.... just too cheap to pay one...
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