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Volvo 240 1990 alternator problems?

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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Cassman500
Posts: 26
Joined: 17 February 2009
Year and Model: 850, 95
Location: Manchester, NH

Volvo 240 1990 alternator problems?

Post by Cassman500 »

I'll try to be as descriptive as possible so i can make get idea of whats going on because i have no clue at this point. Several months ago my car died, the lights, radio, etc. slowly dimmed and finally died. i jumped it with another vehicle and it ran for about 2 minutes and died again. So at this point i realized it was the alternator. i went to a local junk yard got a used one and put it in. This worked for about two weeks then the same thing happened. however i could jump it and it would run
so i thought it was a bad battery. i bought a new battery and it things were fine for a week then again the car would die. so again i went back to the alternator. i got another used one that i knew for sure was working yet it still will not charge the battery. i checked the volts of the battery before i started it and it read 12.5 as soon as i started it the volts went down to 12 and began to drop so i knew it wasn't getting charged. So now my current thought is that possible there is problem in the wiring connection between the alternator and the battery so ive began un snaking it through. I'm curious if there is something obvious i am missing or a step i should take before i start messing with the wiring. my buddy is an electrian and would be able to repair the wiring for me if that is the case. Any help what so ever would be greatly appreciated i've been dealing with this for around two months now and i just want to get her back on the road ha. Thanks again, Andrew

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billofdurham
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Year and Model: 855, 1995
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Post by billofdurham »

Is the alternator earthed (grounded)? Some have a separate earth wire as they are mounted in rubber bushings.

If that isn't the problem the attached is a check list for the alternator:
240 1990 alternator test.pdf
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Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Cassman500
Posts: 26
Joined: 17 February 2009
Year and Model: 850, 95
Location: Manchester, NH

Post by Cassman500 »

There is a ground wire between the back of the alternator towards the bottom and the mounting bracket.

Cassman500
Posts: 26
Joined: 17 February 2009
Year and Model: 850, 95
Location: Manchester, NH

Post by Cassman500 »

I'm wondering what the black wire that connects to a port on the engine block is for? a second ground of some sort? the other two connect to the back of the alternator but im not sure what the black one does

mtberry1
Posts: 3
Joined: 8 December 2013
Year and Model: 1990 240
Location: Louisana

Post by mtberry1 »

Cassman500 wrote:I'm wondering what the black wire that connects to a port on the engine block is for? a second ground of some sort? the other two connect to the back of the alternator but im not sure what the black one does
Yes...what is the black wire for???

docmjh1
Posts: 1
Joined: 11 February 2014
Year and Model: 1993 240
Location: new jersey

Post by docmjh1 »

might be the wire for the oil pressure sensor

5ft24
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Year and Model: 2005 XC90 V8 AWD
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Post by 5ft24 »

should have the fat wire for the charge out, 2 wires coming out of a harness for B+ and Charge light, and the ground wire. Ground on Mine goes to a bolt on the intake manifold.

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