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Headlight Lens on '02 S80

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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allen_m
Posts: 6
Joined: 4 May 2010
Year and Model: 2002 S80
Location: Bisbee, AZ

Headlight Lens on '02 S80

Post by allen_m »

'02 S80

I purchased a replacement lens for the broken passenger side headlamp assembly assuming (perhaps incorrectly) that the labor involved would be pretty straightforward.

Can someone describe the proper procedure to remove the headlight assembly so that I might install the new lens?

Numerous varying answers appeared via google, not all of which could be correct.

TIA,

-Allen M.

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

Allen,
Its not as bad as it looks. You only need to take the bumper off enough to pull out the assembly,

Do
indicator lamp
then bumper
then headlamp
then wiper motor
then lens.

It comes apart pretty easy just a bunch of steps to keep thieves from taking you headlamp.
Attachments
2002 s80 indicator lamp removal.pdf
(45.94 KiB) Downloaded 252 times
2002 s80 bumper removal.pdf
(63.03 KiB) Downloaded 285 times
2002 s80 headlamp removal.pdf
(91.94 KiB) Downloaded 260 times
2002 S80 front lens wiper removal.pdf
(47.71 KiB) Downloaded 196 times
2002 s80 lens removal.pdf
(37.15 KiB) Downloaded 271 times
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allen_m
Posts: 6
Joined: 4 May 2010
Year and Model: 2002 S80
Location: Bisbee, AZ

Post by allen_m »

Thanks for the detailed response!

allen_m
Posts: 6
Joined: 4 May 2010
Year and Model: 2002 S80
Location: Bisbee, AZ

Post by allen_m »

BTW, is there a source (other than the dealer) for the "rivets" (blind, plastic fasteners) used to affix the bumper cover, under the hood and in the wheel wells?

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

Be careful - this place is addictive

http://www.clipsandfasteners.com/Volvo_ ... _s/226.htm
Retired

allen_m
Posts: 6
Joined: 4 May 2010
Year and Model: 2002 S80
Location: Bisbee, AZ

Post by allen_m »

Thanks again!

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