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Exhausted block?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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xb corp
Posts: 131
Joined: 19 October 2009
Year and Model: 855GT5 '96
Location: Johor Bahru, Malaysia

Exhausted block?

Post by xb corp »

Please give me some idea...

it has been almost a year with this hi-pitch sound (something like thin metals keep hitting each other-loosen screw....sometimes like there is small leak on the turbo so when you accelerate, it sounds like leaking exhaust too)
around the engine...and i thought it was the turbo joints...exhaust leaks...but it wasnt.
it dissappear if you go beyond 2500rpm or hi-boost, or maybe the engine is too noisy overwhelming the noise then..

recently i found worst sound klak klak klak from engine bottom at 4500~6000rpm..
could it be the worn crankshaft bearing or con-rod bearing?

it thats the case, really the case..i have one T5 block at home, with all pistons, crank, rods in place...
which is better solution? drop the spare block or replace the bearing?

later in any case, i plan to put in better piston & rods. any one selling?
Lee,
do you have any preferred spec or manufacturer for these 2 parts?
'96 855GT5 324hp 386lb-ft
Nissan 16V turbo, HKS w/g, SS 2.5" d/p+FGK 3" exh, HKS Evo9 FMIC+2.5" piping, K&N, Apexi BOV, NA cams & t/b, portd head, 5 sub-injctrs, Mocal coolers, AMG 4pot 325mm, AVS 18", Bilstein B6/Vogtland

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

My experience with engines is that I can replace anything on the top end of the engine and be just fine but once you get to the bottom end it is new engine time. That said, you have an interesting dynamic in that you want to beef up the rods.

I am, at least thus far, a strictly stock kinda guy so I really don't have any good suggestions for vendors on rods and pistons. You might want to post over on Volvospeed in the performance section but be sure to wear the Nomex fire suit. They have several vendors that will gladly send you the parts but you will get flamed in the process. It sounds like you need to get a real good machine shop involved as well to evaluate the condition of your crankshaft.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Hoov
Posts: 75
Joined: 2 April 2010
Year and Model: 850 GLT 1996
Location: California, United States

Post by Hoov »

Ozark Lee wrote:My experience with engines is that I can replace anything on the top end of the engine and be just fine but once you get to the bottom end it is new engine time. That said, you have an interesting dynamic in that you want to beef up the rods.

I am, at least thus far, a strictly stock kinda guy so I really don't have any good suggestions for vendors on rods and pistons. You might want to post over on Volvospeed in the performance section but be sure to wear the Nomex fire suit. They have several vendors that will gladly send you the parts but you will get flamed in the process. It sounds like you need to get a real good machine shop involved as well to evaluate the condition of your crankshaft.

...Lee
LAWD! ... Lee,
+2 for that advice ... 1 for the mechanical advice & another 1 for the Nomex suit! LOL ... Soooo true!

XP corp ,
I don't know about your neck of the woods but here in the US what you are considering would be a very expensive project.
One I'm not sure would be worthwhile.

xb corp
Posts: 131
Joined: 19 October 2009
Year and Model: 855GT5 '96
Location: Johor Bahru, Malaysia

Post by xb corp »

yeah...i think so. it would surely cost a bomb..i can get better deal with JE piston...Mahle price is beyond imagination....
and rods...rods...rods...where to get?

i love to explore..and this will be my journey in 2 mths time. till then, drive slow................ :)
'96 855GT5 324hp 386lb-ft
Nissan 16V turbo, HKS w/g, SS 2.5" d/p+FGK 3" exh, HKS Evo9 FMIC+2.5" piping, K&N, Apexi BOV, NA cams & t/b, portd head, 5 sub-injctrs, Mocal coolers, AMG 4pot 325mm, AVS 18", Bilstein B6/Vogtland

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