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Cup holder cover sticking

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
This topic is in the MVS Volvo Repair Database » Discussing the Volvo XC90 - Why You Love Yours!
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gronk
Posts: 6
Joined: 21 August 2010
Year and Model: 2004 XC90
Location: Fredericton

Cup holder cover sticking

Post by gronk »

Hi all!

I have a new-to-me 2004 XC90 2.5 AWD. There are a few things on it that I'd like to take care of - the first being the cover over the cup holders in the center console.

I assume it's supposed to open/close with a slight push, but while it locks, it doesn't unlock - I have to pry it up to get it open.

It seems like something sticky got spilled in that area at some point - the "W" button doesn't seem to work at all.

Can anyone give me details on how to get the console off so I can clean this area?

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billofdurham
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Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

Welcome to Matthew's Volvo Site.

This should help:
XC90 centre console.pdf
(543.5 KiB) Downloaded 713 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
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stone36
Posts: 371
Joined: 18 May 2007
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Post by stone36 »

It may also be sticking because it is a factory defect. Almost every cup holder you see on these is open because the pen holder bows forward into the cover when it is pushed closed. I have tried boiling the pen holder and then pinching it and then quickly cooling it, it worked for a couple of weeks but since then it is the same problem. If all yours is is sticky you will be in luck!
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

gronk
Posts: 6
Joined: 21 August 2010
Year and Model: 2004 XC90
Location: Fredericton

Post by gronk »

I took it apart this afternoon, and here's what I found.

There were actually two problems preventing it from working smoothly. The first was that the front edge of the cover was rubbing against the plastic of the console; loosening the two small torx screws - one on each side - allowed me to push that up just enough to stop the rubbing.

However, the main problem is that the arm that's responsible for locking/unlocking the cover is warped - probably because it's been forced for who knows how long. Somehow, I doubt that I can buy just that part.

BTW, it is possible to remove just the cup holder without taking apart the whole console. Removing the rear armrest part, and then the carpeted cover under that, allowed me to get a hand under the cup holder and release the two clips holding it in.

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