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99 S80 Sunroof shade replacement

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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bciocco
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Joined: 16 January 2008
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99 S80 Sunroof shade replacement

Post by bciocco »

By removing the sunroof and two of the trox screws on the cross brace, I was able to remove the shade for my sunroof without removing the headliner. I was hoping to replace it the same way. One of the things I had to do was remove the metal spring clip from the back section. I don't think I will be able to get that spring clip on once the panel is back in place.
The main thing stopping me is the rear cross brace. I can't get to the rearmost torx screws to raise it enough. Is there a way to get them loose?
Does anyone have the correct procedure for removing the sunshade?

Thanks,
Bill

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billofdurham
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Year and Model: 855, 1995
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Post by billofdurham »

It seems that you have stopped one step too soon. The gutter has to be removed.

These instructions are from VADIS. As you have removed the glass I haven't included that.

Whether or not you need to do the leak test is for you to decide. The special tool mentioned is a lock clamp for the hoses. Other things can be used to clamp them.

Image

Image

Image

I hope this helps.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

bciocco
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Joined: 16 January 2008
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Post by bciocco »

Thank a lot.

The gutter is the part that wouldn't come forward. By removing some of the linkage, it would come far enough to remove to front screws, but not the back. I had the sunroof all the way closed when I removed the shade. I'll try it with the sunroof half-way back when I go to replace it.

emk
Posts: 40
Joined: 12 August 2010
Year and Model: 1999 S80 T6
Location: Toronto, Canada

Post by emk »

Bill, can you provide the complete procedure for getting the sunroof glass and sunshade out? My sunshade is stuck/broken and I'd like to have a crack at it myself.
1999 Volvo S80 T6 - 210K kms

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billofdurham
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Year and Model: 855, 1995
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Post by billofdurham »

mikehutton, this is a DIY repair that takes time and patience.

bciocco, I hope this covers everything but let me know if it doesn't.
S80 Sun Roof Replacing.pdf
(408.73 KiB) Downloaded 1084 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

tlaita
Posts: 1
Joined: 3 March 2010
Year and Model: s80, 2001
Location:

Post by tlaita »

Hello Bill,
The PDF is awesome information, does this procedure also work for a S80 2.9l 2001, just want to make sure before I start ripping apart my sun roof.

Thanks again for the info!

tlaita...

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billofdurham
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Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Welcome to Matthew's Volvo Site.

It is exactly the same.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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