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What seals the headlight?

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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4Megan2
Posts: 3
Joined: 29 April 2011
Year and Model: 940 sedan '97
Location: California

What seals the headlight?

Post by 4Megan2 »

I purchased a used '97 940 sedan. One of the headlight lens' was cracked. I have found a replaceable lens, however there is some kind of seal to attach the lens to the inner reflector. Dismantling a headlight mount is not easy and requires the removal of extraneous stuff. My question is: What is the sealant used, so that I can replace the lens? The sealant is to keep moisture out of the headlight electrical hook ups. Are there any used lens out there for a "97 940 sedan that isn't already sun/light damaged? The damage from the light makes the light not be a bright as it should be for night driving. I prefer to do my own work if it can save me some money, I am not afraid.

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Are you sure you have a '97 940? Here in the UK the 940 was produced until 1998 but was only available in the US up to 1995.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

4Megan2
Posts: 3
Joined: 29 April 2011
Year and Model: 940 sedan '97
Location: California

Post by 4Megan2 »

I stand corrected, it's a '94 940 Volvo sedan.

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

'Tis a good job you weren't trying to sell it - three years younger indeed!! :D

I am having difficulty finding a listing for a headlight with a replaceable lens in the US. Every listing I have shows they come as a complete unit. For UK models the glass is replaceable and there is a gasket, part #1392734. I have run that number through two of our sponsors' websites and it isn't found.

You can replace the gasket with silicone sealant.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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