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P80 -1998 serpentine belt tensioner tool tricks DIY

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Serpentine Belt Tool DIY
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guambrocha
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Year and Model: 1996
Location: usa

Volvo Repair Database P80 -1998 serpentine belt tensioner tool tricks DIY

Post by guambrocha »

Found a post from someone else on how to make a serpentine belt tool. For a 1.99$ get a pipe cap, grind it with a metal grinder ( duh :D ) and then drill a hole through the thread area and use a metal bar to give it some force, I used a big drill bit i had around my garage. It worked just fine. Thanks to the person who came up with this idea, just thought I would spread it and save you 30 dollars as someone else did to me.
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vjaneczko
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Post by vjaneczko »

Sweet idea! Now all I need is a grinder :shock:
You could make some beer money if you made a bunch and sold 'em - and I'd be first in line!
"He attacked everything in life with a mix of extraordinary genius and naive incompetence, and it was often difficult to tell which was which." - Douglas Adams

1997 855 GLT - R.I.P.
2006 S60R - For ME!

tjts1
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Post by tjts1 »

I use a 1/2" breaker bar with 2 dimes taped on the end. It doesn't take very much force.
Ambitious but rubbish

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erikv11  
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Post by erikv11 »

Excellent, time for another serp tensioner tool debate! Well you can be sure of one thing, there are at least 5 or 6 ways that are definitely better than all the others.

:lol:
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90
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Post by cn90 »

No need to drill the hole.

1. Grind opposite sides of the threads flat with either:
- Bench Grinder
- File (yes you can file by hand)
- Belt Sander (turn the belt sander upside down for ease of use).

2. Then use this tool with an adjustable wrench.
It works every time for me.
And the fit is perfect in that square hole.

Here is what it looks like. Hope this helps:


Image
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

guambrocha
Posts: 26
Joined: 3 April 2012
Year and Model: 1996
Location: usa

Post by guambrocha »

thank you for sharing the original idea. very much appreciate it :) I guess i didnt have to make the hole hehe

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erikv11  
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Post by erikv11 »

My preference over both filing and drilling a hole: screw a hex fitting on there, then you can use a regular box or open end wrench on it.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

MilehighV70XC
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Joined: 6 October 2009
Year and Model: '99 V70XC, 143,000mi
Location: Steamboat Springs, CO

Post by MilehighV70XC »

Am I missing something? Is there really a need for a special tool? Just changed mine last weekend. I used a double closed end wrench (12mm?) pulled it clockwise to release tension, and then used a bungee cord like strap through the end to hold it in place while a changed the belt.

db130
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Post by db130 »

the tool is for pre-99 cars
2002 V70 T5 169k
2002 V70 NA 249k
2006 Mini Cooper S 90k

TheBraveOne
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Year and Model: Volvo C70 2011
Location: Michigan

Post by TheBraveOne »

guambrocha wrote:Found a post from someone else on how to make a serpentine belt tool. For a 1.99$ get a pipe cap, grind it with a metal grinder ( duh :D ) and then drill a hole through the thread area and use a metal bar to give it some force, I used a big drill bit i had around my garage. It worked just fine. Thanks to the person who came up with this idea, just thought I would spread it and save you 30 dollars as someone else did to me.
Hello there. I do apologize if my post here is quite late. The topic here caught my attention. Great idea right out there mate. Saving 30 dollars is a big value for me. I've been looking for more info about serpentine belt and fortunately I found this one. Any updates for this? I might try that idea next week. I hope I can do it.

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