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DL240 overdrive and kickdown cable on automatic

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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ed7
Posts: 207
Joined: 3 September 2010
Year and Model: V70XC 2005, 2001
Location: Ann Arbor, Michigan
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Re: DL240 overdrive and kickdown cable on automatic

Post by ed7 »

Unless she's towing a trailer, she doesn't need the OD disengaged. The OD switching is noticeable regardless of which gear the trans is in. The default is disengaged OD.
To eliminate the kick-down, count the shifts the trans goes through as you get up to speed. The kick-down could be out of adjustment or hanging up in the cable sheath. It should have about 5mm slack.
Buy the OD bypass plate if that is the problem
Ed

lummert
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Post by lummert »

I have had the bypass plate installed on my 1988 760 Turbo Wagon for about 5 years now. it hasn't caused me a second thought.
1988 Volvo 760 Turbo Wagon

lummert
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Joined: 29 January 2008
Year and Model: 760 1988
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Post by lummert »

Did you try checking for current to the solenoid? I have read about someone finding a broken wire running to the solenoid.
1988 Volvo 760 Turbo Wagon

ed7
Posts: 207
Joined: 3 September 2010
Year and Model: V70XC 2005, 2001
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Post by ed7 »

A broken wire is common under the car. The solenoid doesn't make a lot on noise, it's barely noticable.
If you're getting voltage on the solenoid wire under the car, the solenoid/valve is shot.
Ed

lummert
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Joined: 29 January 2008
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Post by lummert »

Modifying what you have also works. I was going to suggest that, I just wanted to wait until you checked every last part.
1988 Volvo 760 Turbo Wagon

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