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'97 850NA-7 bolts are off, but water pump won't...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
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xHeart
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'97 850NA-7 bolts are off, but water pump won't...

Post by xHeart »

Using tb procedure for replacing water pump. Is there gentler way to take it off. It feels the last service used jbweld not RTV.

Tia.
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Post by jblackburn »

Is there any way you can wedge a crowbar behind the belt drive gear and pop that sucker off? Or grab it with some huge monkey wrench there?

I wouldn't pry between it and the engine block for fear of damaging the mating surface.
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cn90
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Post by cn90 »

? Maybe put a floor jack + a short piece of 2x4 wood below the WP and gently jack it up.
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Post by xHeart »

Is the plastic tb cover behind removable, preventing it from breaking?
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Post by cn90 »

xHeart wrote:Is the plastic tb cover behind removable, preventing it from breaking?
Volvo 5-cylinder: How to Replace the Head Gasket
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2005 XC90 2.5T 110K+

xHeart
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Post by xHeart »

cn90 wrote:
xHeart wrote:Is the plastic tb cover behind removable, preventing it from breaking?
Volvo 5-cylinder: How to Replace the Head Gasket
There is a reference to dowels, yellow dots? Is it something need removing along with 7 bolts?
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Post by cn90 »

If you are sure that all 7 bolts are out, then from ABOVE, use a 2x4 wood, then gently tap it with a hammer, the WP will fall off to the ground.
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Post by rspi »

It's got to come off so just get rough with it. The block is very hard, hard to damage but just don't scar it with a pry tool.
Last edited by rspi on 14 Aug 2012, 07:59, edited 1 time in total.
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Post by jblackburn »

2x4 sounds like a good idea, and you can whack it with something big from the top.

There are two metal tabs on the hood hinges. Let the hood down a bit, then pull these tabs out and put the hood back up - it will go straight up at a 90 degree angle, which may give you more room to swing something at the 2x4.
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Post by jimmy57 »

Get a mirror and make sure all the bolts are out.

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