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What has failed on your 1992-2000 FWD or AWD Volvo?

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What has failed on your 1992-2000 FWD or AWD Volvo?

02 sensor
150
2%
a/c clutch, compressor, accumulator tank
89
1%
a/c evaporator, purge valve, pressure switch
54
1%
a/c receiver-drier
21
0%
ABS module
246
4%
airguide, skidplate
63
1%
alarm status indicator
13
0%
alternator
80
1%
ball joints
142
2%
battery cable
43
1%
bevel gear
19
0%
brake booster check valve
5
0%
brake caliper
84
1%
brake hoses
54
1%
cabin temperature sensor
26
0%
camshaft position sensor
49
1%
cargo cover on wagons
22
0%
center arm rest, release
50
1%
center hood latch, extension lever
37
1%
control arm
113
2%
coolant expansion tank, cap
112
2%
coolant hoses and clamps
91
1%
crank seal
23
0%
crank sensor
11
0%
cruise control, linkage at the gas pedal
26
0%
cup holders
170
3%
cv boots, axles
184
3%
dash ungluing
96
1%
defroster plate
12
0%
door catch, check strap, hinge
123
2%
door lock actuator
100
2%
door panel ungluing
122
2%
door-lock switch
54
1%
driveshaft
41
1%
ECC electronic climate control
46
1%
ECT engine coolant temperature sensor
54
1%
ECU air tube
34
1%
emissions air pump SAS, relay, valve
64
1%
engine mounts
213
3%
ETM
61
1%
exhaust hanger
59
1%
FPR fuel pressure regulator
10
0%
front washer pump
11
0%
fuel door latch
54
1%
fuel pump, relay
53
1%
glovebox lock
44
1%
grill retaining clips
25
0%
head gasket
24
0%
headliner ungluing
80
1%
heated seats, seat t-stat, seat wiring
70
1%
heater core, blower, resistor, lines
155
2%
IAC idle air control valve
17
0%
ignition coil, coil pack
67
1%
ignition switch, cylinder
50
1%
interior light dimmer
9
0%
interior switch, info switch
24
0%
keyless entry, remote or car
64
1%
MAF mass airflow sensor
123
2%
odometer gear
109
2%
outdoor temperature sensor
16
0%
parking brake cable
68
1%
PCV system
179
3%
PNP switch
40
1%
power antenna, cable
83
1%
power door locks
53
1%
power steering pump
18
0%
power steering rack
43
1%
power window module
27
0%
power window motor
20
0%
power window switch
75
1%
radiator
144
2%
radio, cd changer
58
1%
rear hatch latch
35
1%
rear main seal
47
1%
rear washer pump
42
1%
seat adjustment switch
33
1%
seat belt release
36
1%
seat cable
20
0%
seat leather, cloth surface
133
2%
shift solenoid
16
0%
shift-lock microswitch
40
1%
signal flasher relay
9
0%
speakers, speaker wires
63
1%
spring seats
67
1%
starter
40
1%
steering wheel
15
0%
strut mount
136
2%
sun visors
52
1%
sunroof
43
1%
sway bar link, end link, tie rod
152
2%
tailgate or trunk strut
126
2%
thermostat
101
2%
throttle control linkage
9
0%
timing cover seal
7
0%
transmission
42
1%
turbo oil cooler line, oil return, gasket, o-ring
69
1%
vacuum lines, elbows
145
2%
wheel bearing
93
1%
windshield washer tank
20
0%
windshield wiper arm, post
48
1%
 
Total votes: 6508
Gubernaculum
Posts: 93
Joined: 22 Jan 2012, 20:06
Year and Model: '00 s70
Location: SC

Post by Gubernaculum »

Oil pressure failed on me (volvo magic gasket sucked into strainer). So, pulled the pan and replaced the oil pan seals.
Also: PCV (currently in pieces), timing belt replacement, ABS module broke, and ETM sets off the ETS light at least half the time. Cruise control also just stopped working.

And a bunch of other little stuff. All in the first 1000 miles of ownership. Ouch. 98k miles. So far I've had all the classic big $$$ failures so hopefully from here on out I'll be alright.

Veneficus
Posts: 2
Joined: 28 Jul 2012, 06:02
Year and Model: C70, 1999
Location: Netherlands

Post by Veneficus »

Missing the convertible top closing mechanism ;)

dbjamin
Posts: 10
Joined: 19 Aug 2012, 12:17
Year and Model: Volvo XC 70 1998
Location: Washington

Post by dbjamin »

Tensioner. I'm on engine #2.

Recommend adding that part.
Thanks, Ben
-------------------------------------------------
1998 Volvo XC70 225K (second engine)

sewsavannah
Posts: 5
Joined: 29 Aug 2012, 17:41
Year and Model: 1998
Location: Savannah, GA, United States

Post by sewsavannah »

.

Ben850
Posts: 1613
Joined: 08 Sep 2011, 13:53
Year and Model: 1996 850 R Wagon
Location: Michigan
Been thanked: 7 times

Post by Ben850 »

dbjamin wrote:Tensioner. I'm on engine #2.

Recommend adding that part.
If it was, I would add my vote as well.

I was driving for the last year with an unusual and abstract knocking noise from the front of the engine in the pulley areas. at first I imagined the serp belt was the culprit. After doing the timing belt and pulleys last week, I found the hydraulic tensioner was leaking after I compressed it, so the plastic clip on the tesioner likely saved my engine. The noise is now gone, and I believe the odd knocking was the tensioner pulley bouncing randomly.

By the way Matt, I can still not add to the list. You may have fixed it for everyone else, but since I voted before the fix, I guess I am out of luck. No big deal, I may chime in from time to time with a new failure.
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

User avatar
rspi
Posts: 7304
Joined: 05 Nov 2011, 10:40
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
Has thanked: 34 times
Been thanked: 72 times
Contact:

Post by rspi »

I actually have a door latch that has jammed and will not let the door open from the inside or out.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

rwc2117
Posts: 1
Joined: 06 Nov 2012, 13:27
Year and Model: S70,2000
Location: Texas

Post by rwc2117 »

2000 S70 (non-turbo) 142K .... just replaced radiator assy. (Small /slow leak bottom left corner of radiator ... had to refill coolant tank evry two weeks)

Gubernaculum
Posts: 93
Joined: 22 Jan 2012, 20:06
Year and Model: '00 s70
Location: SC

Post by Gubernaculum »

Adding some more to the list:
gas flap hinge
upper motor mount
ETM finally failed completely
center console cover and front seat covers both fell apart
door panels separating, and leather pulling away from elbow rest (how annoying)
one or two window switches
power seat won't go fwd/backward but other functions work (I suspect the switch)
antenna mast
thermostat
ignition switch cylinder requires the magic touch to turn
cup holder
spring seats

Coming soon:
turbo has tons of shaft play and may be the reason for my smoking problem (pcv job already done)

new_to_volvo
Posts: 2
Joined: 15 Jan 2013, 19:35
Year and Model: 1999 V70 XC
Location: USA

Post by new_to_volvo »

I've also had to replace a U joint that rendered my AWD useless and resulted in a horrible clicking noise every time I drove anywhere, along with a power cable to the fuse panel and fuel pump relays/wiring. That one was fun to discover at midnight trying to go home.

pkuevor
Posts: 37
Joined: 21 Nov 2012, 22:00
Year and Model: 1994
Location: United States

Post by pkuevor »

I have had my 850 turbo was only a few months now and I have replaced:

1. Water pump

I need to replace:

1. Tires
2. Alignment
3. Oil lines
4. Rear light bulb
5. Whatever fan noise is happening now
6. The HVAC fan not working now in 11 degree weather
7. Dash board needs to be replaced or re glued
8. Passenger side air bag cover
9. Glove box broke a hinge yay...

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