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Rack and pinion play on the inside

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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sony2000
Posts: 278
Joined: 19 March 2007
Year and Model:
Location: Montreal, QC, Canada

Rack and pinion play on the inside

Post by sony2000 »

All tie rods are in good shape, but where the steering column enters the steering box there is play or slippage. Is there a big bolt with locking nut on the steering box, that adjusts the tightness of the pinion gears? Driving the car and you can hear the racks loose on the pinion gear, when going over bumps.
88 Volvo 760T
90 Volvo 760T
94 Volvo 855T
99 Volvo C70
04 Volvo V70
04 Volvo S60R

burnout8488
Posts: 504
Joined: 18 June 2011
Year and Model: 1999 S70 AWD
Location: Endwell, NY

Post by burnout8488 »

Image

Did this on my 850, not sure if it's exactly the same for your P2 vehicle... but it might be!

You need to be very careful with this adjustment. Notice how I marked mine. Make a 1/8th turn clockwise, then test. It is a 10mm hex plug. In an 850, all of the rack's mounting hardware will need to be disconnected as there is a plate that covers this up. I sagged the subframe down in the rear, and left the steering shaft connected.

It took two clockwise 1/8th turns to eliminate the "on-center" play of my freshly REBUILT rack. Rack gears tend to wear in this area and the pinion preload needs to be adjusted to compensate for it.

Test for binding when turning left and right while making the adjustment. If it feels abnormally tight, you've gone too far. When done, stake the adjuster to the rack using a screwdriver so it cannot move. (The initial turn will break the stake made at the factory)
'13 BMW X1 35i M-Sport
'99 S70 AWD/FWD - 198K - FOR SALE!

sony2000
Posts: 278
Joined: 19 March 2007
Year and Model:
Location: Montreal, QC, Canada

Post by sony2000 »

Thank you "burnout". I hope the P2 set up is more user friendly.
88 Volvo 760T
90 Volvo 760T
94 Volvo 855T
99 Volvo C70
04 Volvo V70
04 Volvo S60R

burnout8488
Posts: 504
Joined: 18 June 2011
Year and Model: 1999 S70 AWD
Location: Endwell, NY

Post by burnout8488 »

Me too, good luck! If you find yourself under the wagon checking it out, post a pic. I'm interested in seeing the subframe differences and if the rack uses the same 10mm hex adjuster.
'13 BMW X1 35i M-Sport
'99 S70 AWD/FWD - 198K - FOR SALE!

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