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1996 850 - Spark plug wire seating

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Volvo Tank
Posts: 19
Joined: 23 September 2013
Year and Model: 1996 Volvo 850
Location: NJ

1996 850 - Spark plug wire seating

Post by Volvo Tank »

I installed a new set of wires on my car a few days ago (Bosch)....when I took off the old wires they fit on the distributor cap pretty tightly, and fairly far down the plugs. When I installed the new set, the plugs fit on kind of mushy...they didnt go down as far as the previous set, and when you try to push them on farther, they kind of spring back.

I also threw a 2nd cylinder misfire today out of nowhere...and I am wondering if that could be part of the problem.

Any thoughts?

rmmagow
Posts: 2023
Joined: 11 March 2006
Year and Model: V70 1998
Location: Rhode Island USA
Been thanked: 2 times

Post by rmmagow »

I think the problem is Bosch, you should use Bougicord (sp?) wires on your car. Seriously better wires and last 10 years.
1998 V70 AWD 228K - Daily Driver
1985 Mercedes Benz 300D - 197K Off Road For Now Brakes Failed
1998 S70 135K - FOR SALE
2003 GMC Sonoma - 114K - POS
1958 Mercedes Benz 220S 66K Original and never to be restored.
2006 Saturn ION 5-Speed - 150K Son's weird little easy to fix car

rmmagow
Posts: 2023
Joined: 11 March 2006
Year and Model: V70 1998
Location: Rhode Island USA
Been thanked: 2 times

Post by rmmagow »

And VOLVO plugs. Bosch for cap and rotor.
1998 V70 AWD 228K - Daily Driver
1985 Mercedes Benz 300D - 197K Off Road For Now Brakes Failed
1998 S70 135K - FOR SALE
2003 GMC Sonoma - 114K - POS
1958 Mercedes Benz 220S 66K Original and never to be restored.
2006 Saturn ION 5-Speed - 150K Son's weird little easy to fix car

Volvo Tank
Posts: 19
Joined: 23 September 2013
Year and Model: 1996 Volvo 850
Location: NJ

Post by Volvo Tank »

plugs are volvo

also my post sounds kind of confusing...on the spark plugs, they fit fine

its on the distributor plugs / nipples / whatever they are, that they are mushy

rmmagow
Posts: 2023
Joined: 11 March 2006
Year and Model: V70 1998
Location: Rhode Island USA
Been thanked: 2 times

Post by rmmagow »

Yeah, I think I know what you're saying, they just don't give you a good "click" feeling when seating them, is that right? The misfire, if you haven't been getting that, is most likely the wire issue. You might want to try twisting back and forth a little while pressing down. How's the cap? Check inside the holes to be sure there's nothing bent in there. Do you have a spare cap? You could try screwing with the wires to see if they'll seat better. Sounds like the cap ends just aren't seating properly. And seriously, the other wires are better. I was surprised by that since I always thought Bosch was the best stuff but the bougicord wires and Volvo just get along really well. Fiddle around, you'll get them to seat better, you want to feel almost a click when they seat.
1998 V70 AWD 228K - Daily Driver
1985 Mercedes Benz 300D - 197K Off Road For Now Brakes Failed
1998 S70 135K - FOR SALE
2003 GMC Sonoma - 114K - POS
1958 Mercedes Benz 220S 66K Original and never to be restored.
2006 Saturn ION 5-Speed - 150K Son's weird little easy to fix car

Volvo Tank
Posts: 19
Joined: 23 September 2013
Year and Model: 1996 Volvo 850
Location: NJ

Post by Volvo Tank »

you have it exactly right. and yea, never had a misfire before until i installed these guys.

i have fiddled around with these things a TON and they have never come close to that satisfying "click"

i have absolutely no problem throwing these in the trash and getting the bougicord if you guys think that will fix the issue

Volvo Tank
Posts: 19
Joined: 23 September 2013
Year and Model: 1996 Volvo 850
Location: NJ

Post by Volvo Tank »

forgot to mention, cap looks fine...and i doubt anything is bent. the issue is with every wire

Ben850
Posts: 1613
Joined: 8 September 2011
Year and Model: 1996 850 R Wagon
Location: Michigan
Been thanked: 7 times

Post by Ben850 »

Bougicord (fr.) And I bet that would fix it. The previous owner of my wagon has some nifty silicone wires that might even be IPD but I have a set of Bougicord on order to remedy that.
They are also date stamped on each cable which is nice to know.
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

Volvo Tank
Posts: 19
Joined: 23 September 2013
Year and Model: 1996 Volvo 850
Location: NJ

Post by Volvo Tank »

sold

thanks gentlemen!

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