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91 240 rear suspension bushing replacement help

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
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1990 - 1998 940
1990 - 1998 960
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yosef7
Posts: 34
Joined: 23 September 2012
Year and Model: 240 92, 740 91
Location: Colorado

91 240 rear suspension bushing replacement help

Post by yosef7 »

I have to replace bushings on the rear suspension. Do I need a press to do this? The pan rod from axle to cross-member as well as the Anti roll bar. pan rod bushings are bad. Any suggestions on type of bushings to use would be appreciated. (poly or non poly)
May you always have enough.

mtd240
Posts: 326
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Year and Model: 2007 XC70
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Post by mtd240 »

You will need a press, or you can burn out the rubber, use a sawzall to cut a slot in the outer bushing shell, and drop it out. Installing a new rubber bushing will require a press (could use one of the control arm bushing presses you can rent for free at advance auto). Installing poly can be done with hand pressure (usually).

By "anti-roll bar", do you mean the torque rods? There are two of them, with four bushings total. There are no bushings for the rear sway bar.

I recommend poly for panhard and torque rod bushings. Use SuperPro. IPD is having a sale this weekend - 15% off I believe. Do that.
2007 XC70, white/oak, 175k miles
2008 XC70 3.2L, 115k miles
2016 XC60, osmium grey / off-black, 95k miles
Gone:
1990 240 DL Wagon, M47, lots of goodies. 372,000 miles
1978 242, lots and lots of work to get a reliable daily
1998 V70 XC, Almost done replacing everything, then I sold it :lol:
1996 850 NA, victim of sporadic tree falling. Protected the wife. RIP Volvo

yosef7
Posts: 34
Joined: 23 September 2012
Year and Model: 240 92, 740 91
Location: Colorado

Post by yosef7 »

Great. I will rent the press. IPD for the sale. Thank you for the info.
May you always have enough.

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93Regina
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Year and Model: 93:240/940
Location: Sunflower State
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Post by 93Regina »

yosef7 wrote:Do I need a press to do this?
Volvo 240 & 260 rear wheel suspension service & repair manual

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