Login Register

2004 Volvo XC90 Transmission Oil Leak

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
Post Reply
netasp
Posts: 84
Joined: 23 May 2012
Year and Model: XC90 2004
Location: Canada, ON
Has thanked: 1 time

Re: 2004 Volvo XC90 Transmission Oil Leak

Post by netasp »

do you add oil from the same location as where the trans dipstick comes out? or is there another place where you add oil to?

I will buy oil with one of these brands:
mobil 3309 or Toyota T-IV or
Ford as well. Their # is XT8QAW

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
Has thanked: 8 times
Been thanked: 128 times

Post by precopster »

Yep through the dipstick hole. DO NOT remove any bolts on top of transmission.
Get a narrow long funnel or use plastic tubing.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

netasp
Posts: 84
Joined: 23 May 2012
Year and Model: XC90 2004
Location: Canada, ON
Has thanked: 1 time

Post by netasp »

Thank you!

Ou2mame
Posts: 142
Joined: 8 April 2015
Year and Model: 2004 xc90
Location: Long island, ny

Post by Ou2mame »

Mine leaks a tiny bit. I'm not too worried. At 145k I expect it to. It's not a big deal.

netasp
Posts: 84
Joined: 23 May 2012
Year and Model: XC90 2004
Location: Canada, ON
Has thanked: 1 time

Post by netasp »

Its actually funny, I started to checkout every XC90 on the street and most are leaking from the same spot..lol
I think mine is leaking from the Transmission Oil Pan Gasket, and if this is the case it should be an OK job. I tried to check the transmission oil level myself without removing any hoses but it was impossible.
The only annoying issues is I have to take it to a garage to check the oil level for me, and the worrying of taking the car for a long trip...

netasp
Posts: 84
Joined: 23 May 2012
Year and Model: XC90 2004
Location: Canada, ON
Has thanked: 1 time

Post by netasp »

I turns out the driver side Axle seal was leaking and not the transmission.

very happy :D

cn90
Posts: 8267
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 474 times

Post by cn90 »

That is what I thought too.

It is extremely unusually for the ATF to leak through the gasket between the 2 halves of the transmission. This may happen at 300K miles +, but not at your mileage.

Axle seal is easy, just remove the axle, then replace the seal using appropriate socket.
The Volvo seal is made by CORTECO if you want to save money.

I use rmeuropean dot com.

Procedure to add ATF is below.

DIY: 2005 Volvo XC90 2.5T: ATF, Angle Gear, AOC/RDiff Fluid:
https://www.matthewsvolvosite.com/forums ... 10&t=64335
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

netasp
Posts: 84
Joined: 23 May 2012
Year and Model: XC90 2004
Location: Canada, ON
Has thanked: 1 time

Post by netasp »

I took it to a Volvo mechanic and he used the original OEM part as I don't have the tools to do it myself.

Thank you very much for your help.

gstallons
Posts: 62
Joined: 22 December 2014
Year and Model: 2004 XC90
Location: ky
Been thanked: 1 time

Post by gstallons »

You can purchase a dye to add to the fluid to see where the leak is. You use a UV lamp to find the leak after a few days . This will show up in a high-vis green color.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post