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2001 S40 Sunroof leak

Help, Advice, Owners' Discussion and DIY Tutorials devoted to the second generation C70, S40 and V50 Volvos -- awkwardly model year 2004 ½ onwards -- plus where to go for advice and discussion on Volvo's sporty C30 Coupe powered by Volvo's ubiquitous inline 5-cylinder power plant.
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waynepearson
Posts: 2
Joined: 31 May 2015
Year and Model: Volvo S40 2001
Location: McAllen Texas

2001 S40 Sunroof leak

Post by waynepearson »

Rain leaking around Sunroof. Comes in faster than drain hole can empty it from metal tray beneath glass. Any known fixes. I would assume it is from the gasket shrinking over 14 years.

mf70
Posts: 146
Joined: 19 February 2014
Year and Model: V50 2006
Location: Washington DC
Been thanked: 2 times

Post by mf70 »

#1: Test drain capacity. They "silt up" over time, with a restricted opening on the lower end of the "A" pillar drains.
#2: How is the opening in the roof? On my car, a PO tried to cure the sunroof leak by smearing silicone sealant around, creating an irregular surface that leaked much worse.
#3: Replace the flexible gasket. I believe it's a standard repair part.

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

Tons of stuff on this. Take off pillar cover, cut tube and run a hard line up and down. Add a clear plastic tube with ID about same as factory tube OD. Use some silicon to seal up. Take off large plastic cover that is over wipers and snip the ends of the elbows. I found this was way easier than removing the elbows, especially on passenger side.

I would remove all silicon that you found added.

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LamboSE5
Posts: 380
Joined: 29 July 2010
Year and Model: Empty
Location: shlu
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Post by LamboSE5 »

did you end up resolving this issue wayne?..

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