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'98 V70 NA 5 spd; Brake Line Nut Help Needed

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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E Showell
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Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
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'98 V70 NA 5 spd; Brake Line Nut Help Needed

Post by E Showell »

So, I'm halfway through a rear brake job, including caliper replacement. New rotor is on and now I'm trying to disconnect the brake line nut. I'm noticing it is a bit rounded and am having trouble getting a flare wrench or even regular open ended 11 mm wrench on it -- I even tried a 10 mm wrench. I went to the small vice grips and even they aren't going to cut it. Any suggestions as to how to get that nut off?

I don't have a line flaring tool and I am doubting I can get a replacement brake line nut on a Sunday afternoon. I was supposed to take the car long distance tomorrow.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
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Post by E Showell »

Thinking about another way to skin this cat. The caliper with the frozen nut is toast anyway. I am considering replacing the entire hard brake line going back to the junction over the rear crossmember -- about 4 feet of hard brake line. Does anybody know whether the brake line fitting that goes into the junction over the rear crossmember is the same fitting that goes into the caliper, or is it a different type of fitting? I am at the mercy of Advance Autoparts for fittings.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

cn90
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

The EASIEST way is transplant the piston, seal and boot over the existing caliper body.

See Step #14:
https://www.matthewsvolvosite.com/forums ... hp?t=37721
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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dosbricks
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Year and Model: '96 855, '98 S70
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Post by dosbricks »

Next time if you have one of these ahead of time, it's unlikely you will not be able to loosen that nut. It has tremendous gripping force.
https://www.amazon.com/Vise-Grip-Adjusta ... FR7ES2A4MZ
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

Going back and forth between a ratcheting flare wrench (10 mm) and an 11 mm open ended wrench, I managed to get the nut off and swap the caliper.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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