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2002 s60 idler tension pulley size different

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R
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Homebrand
Posts: 93
Joined: 25 July 2015
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

2002 s60 idler tension pulley size different

Post by Homebrand »

Hi all
Received a new tensioner pulley.
The size is slightly larger. Both width and diameter. However the hearing seating size is the same.
Internal size for bolt is the same.
Should it make any difference considering the tensioner is spring loaded?
Photos attached old on the left.
Image
Image

Thanks for advice.
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Homebrand
Posts: 93
Joined: 25 July 2015
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

Never mind.
It doesn't fit. It rubs the tensioner casing. Damnit!
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precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
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Been thanked: 128 times

Post by precopster »

This is what you need (and fits)

URO Parts 30637141P Belt Tensioner Pulley with NTN bearing https://www.amazon.com/dp/B0066QTRDS/re ... 2vbETHGQMV
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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Homebrand
Posts: 93
Joined: 25 July 2015
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

Thanks Mike.
Turns out the alternator is making the rattling noise (it's not loose, it sounds like it's inside it)
Put the new serpentine belt on and used my neighbours stethoscope thingy to hear it properly.
Well, needed the new belt anyway, old one was cracking.
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