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2003 xc70 broken propeller shaft?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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hansenjg
Posts: 77
Joined: 15 October 2007
Year and Model: 2011 XC60 3.2
Location: Virginia

2003 xc70 broken propeller shaft?

Post by hansenjg »

My wife has been driving the XC70 (because it's winter, she considers me an "acceptable" driver of the ragtop until summer returns :lol: ). She said it was making a clunking noise. I eventually got to check it out and it is a speed related, metal on metal, clunk that made me think "Universal Joint". When I got under the car with the drivers side wheels spinning I could hear the noise coming from the middle of the drive shaft. Thought that was kind of strange, since there is nothing there! Further research has led me to believe that there is a shaft within a shaft arrangement going on here and that the inside shaft actually has a u-joint in the middle. Is that right? Could that u-joint have come apart and is now rattling around inside the "pipe" that runs from the front to the back?

I also saw forums about removing the drive shaft and running the car as a FWD. I will certainly want to fix it, but on MY terms. I don't want to drive it with the problem still there (unless someone tells me I should). I am taking it to my mechanic tomorrow to ask him to remove the shaft. Then I can look for a replacement and put it back together myself as time allows (or take it back to him if time does not allow).

Questions: Can we simply take the shaft off for awhile? Is it better to leave the damaged unit in place (if that's what it is)? The guy who owns the shop across the street from work is great to me and knows I know a lot about my cars. This is a new problem for me as I haven't had a AWD before. So I will discuss with him first thing and see what he thinks.

I have looked for forums on MVS but not seen any that refer to this model year. I see some for removing the shaft on older models that look exactly the same as mine, but I don't know what might be different. Any input would be greatly appreciated. Don't want to do anything stupid (like spend $2500)!
John
2004 C70 Ragtop w/2.4L LPT 65K miles (wife dd)
2003 XC 70 with 2.5L Turbo, 195K miles (my dd)
Parts Car: 2000 C70 Ragtop w/2.3L Turbo, died at 200K miles (water pump siezed. took out timing belt)

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

I know you can remove the propeller shaft on 2001 and 2002, but the 2003 and on have the Haldex system, which I am not knowledgeable about. From what I have read though you cannot.

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

There is a center support bearing and a U joint in the middle of the rear shaft.
You can remove it and drive with no consequence on that car also.

hansenjg
Posts: 77
Joined: 15 October 2007
Year and Model: 2011 XC60 3.2
Location: Virginia

Post by hansenjg »

My mechanic said he couldn't find anything physically wrong and didn't hear the noise, but I heard it when I dropped it off. He has worked at a Volvo dealer for over 7 years before joining this shop and suggested that the noise could be something else that broke inside the drive shaft which he has seen before. He recommends leaving it on (same concern with Haldex rear end throwing codes if I remove it) until I get a new one. Found one at RockAuto for only $200 (closeout). Thanks for that Matthew! Being shipped to the mechanic's shop and he'll install it in about 2 hours, so it's gonna be pretty cheap for a Volvo driveshaft! Then I can get the convertible back!
John
2004 C70 Ragtop w/2.4L LPT 65K miles (wife dd)
2003 XC 70 with 2.5L Turbo, 195K miles (my dd)
Parts Car: 2000 C70 Ragtop w/2.3L Turbo, died at 200K miles (water pump siezed. took out timing belt)

hansenjg
Posts: 77
Joined: 15 October 2007
Year and Model: 2011 XC60 3.2
Location: Virginia

Post by hansenjg »

Following up now that it's been fixed for a while. Two months after putting the "closeout" drive shaft in, it failed again (on my wife, of course). I ordered yet another from Rock Auto (no warranty on closeout stuff, but $400 was still much cheaper than $1000 from Volvo. Can you say "risk taker"). Been in since April. This one appears to be holding up nicely with about 10miles on it. Of course, one never knows.
John
2004 C70 Ragtop w/2.4L LPT 65K miles (wife dd)
2003 XC 70 with 2.5L Turbo, 195K miles (my dd)
Parts Car: 2000 C70 Ragtop w/2.3L Turbo, died at 200K miles (water pump siezed. took out timing belt)

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