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1993 940 Yazaki speedometer not working

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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zimmerdale
Posts: 23
Joined: 5 May 2013
Year and Model: 1996 855R
Location: Newton, KS

1993 940 Yazaki speedometer not working

Post by zimmerdale »

The instrument cluster on my '93 945 is giving me fits.

When I bought the car, the speedometer didn't work and the odometer ran 3-4 times too fast. Very weird. After going over Art Benstein's great write up on the '93 cluster (http://cleanflametrap.com/speedo7.html) several times, I realized I had the same corrosion issue on one corner of my speedo board. I cleaned off the corrosion and found one tiny copper trace with a small section missing. I borrowed a friend's soldering pen and got a thin wire soldered in to fix the break. I tested for continuity and put it back in for a test drive.

The odometer works perfectly! I assume my copper repair brought a necessary resistor back into the circuit, or did something important to slow down the odometer.

Unfortunately, the speedometer still doesn't budge, so I still need to figure out that issue. I checked all of the obvious possibilities, with no luck. I verified that I have the original axle and differential. I replaced the section of wiring harness for the speed sensor sending unit from the differential to the inside connector behind the driver rear wheel well. Now that I got the odometer to work correctly by making a repair on the circuit board, I assume the speedometer is also related to a board issue. But I can't see any other obvious problems.

Does anyone have experience with these clusters who could point me in the right direction? Any suggestions are greatly appreciated!

Thanks,
Jason
1996 855 R (red) 219k miles
1993 945 T (white) 207k miles
1993 244 (black) 264k miles
1992 244 (blue) 260k miles
1958 444 (jalopy)

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93Regina
Posts: 2813
Joined: 18 January 2014
Year and Model: 93:240/940
Location: Sunflower State
Been thanked: 65 times

Post by 93Regina »

zimmerdale wrote:instrument cluster on my '93 945
Volvo 700/900 Speedometer Repair

zimmerdale
Posts: 23
Joined: 5 May 2013
Year and Model: 1996 855R
Location: Newton, KS

Post by zimmerdale »

I've gone over all the repair guides and threads many times. The Volvo Club guide is for the bad caps from the '91-'92 clusters. My '93 cluster doesn't have that issue.

If I was better at reading electrical diagrams, I think I could narrow down the places to look. I know the signal comes in fine and gets to the odometer fine now. But the speedometer either isn't getting the signal or is malfunctioning in some way.

Does anyone know how to bench test the speedo?
1996 855 R (red) 219k miles
1993 945 T (white) 207k miles
1993 244 (black) 264k miles
1992 244 (blue) 260k miles
1958 444 (jalopy)

User avatar
93Regina
Posts: 2813
Joined: 18 January 2014
Year and Model: 93:240/940
Location: Sunflower State
Been thanked: 65 times

Post by 93Regina »

zimmerdale wrote:speedometer either isn't getting the signal or is malfunctioning in some way.
I'd have to look at 940 diagrams, but if your cruise and ABS are working, this suggests rear-end counter is working.

Cleanflametrap's URLs were not working right this AM, but see this URL for an idea.

ktuuri
Posts: 30
Joined: 12 March 2016
Year and Model: 98 S70 T5
Location: Calgary
Been thanked: 1 time

Post by ktuuri »

The contacts on the Gas gauge it's self may need cleaning , take them off and give them a cleaning, even if they look clean. Dexoit works very well.
I did it for mine and it brought it back to life, But I also reflowed all the solder joints on the circuit broad at the same time.

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