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PNP woes

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Z06killinsbf
Posts: 41
Joined: 29 June 2016
Year and Model: 1998 V70 T5
Location: McKinney, Texas

PNP woes

Post by Z06killinsbf »

Background: 98 v70 T5 was giving me fits with the PNP light show and 3rd gear only issue. So I rebuilt the PNP switch which fixed the safety mode and the car ran great, BUT it was throwing a CEL for a faulty PNP switch.

So this week I ordered a replacement PNP switch (non Volvo), and after installing it the light show has returned and the CEL remains.

I believe I installed it correctly as the reverse light trick works great and almost everything works as it should. So what did I miss? Or is the knockoff switch really that bad? I need to fix this because Texas won't pass state inspection with a check engine light and all the shops I've talked to won't touch it even though it's a non safety item. Any help?
1998 V70 T5

tryingbe
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Post by tryingbe »

What's the actual code?
Did you reset the code?
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bmdubya1198
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Post by bmdubya1198 »

Did you align it properly? Seems odd that it would still be throwing a CEL.
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Z06killinsbf
Posts: 41
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Year and Model: 1998 V70 T5
Location: McKinney, Texas

Post by Z06killinsbf »

Code was a P0705 prior to me replacing with a new sensor. I literally just installed the new sensor and all hell broke loose.

I'm not sure I did it correctly, I followed a couple different methods and the one with checking the reverse light actuation is sort of what I stuck to. If that's wrong let me know and I'll adjust.
1998 V70 T5

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bmdubya1198
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Post by bmdubya1198 »

I adjusted using the reserve lights and it worked for me.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by MadeInJapan »

bmdubya1198 wrote:I adjusted using the reserve lights and it worked for me.
Same here and used a lead pencil to mark the range on the connector itself. It was much easier than I had thought when I did this job years ago.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
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Z06killinsbf
Posts: 41
Joined: 29 June 2016
Year and Model: 1998 V70 T5
Location: McKinney, Texas

Post by Z06killinsbf »

So I've swapped back and forth between the factory PNP and the aftermarket PNP, absolutely no change. I believe it must be something different, but now the car is stuck in the safety mode and I'm not going to try driving it anywhere.
1998 V70 T5

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Z06killinsbf
Posts: 41
Joined: 29 June 2016
Year and Model: 1998 V70 T5
Location: McKinney, Texas

Post by Z06killinsbf »

Also, the switch can be removed/installed without Unbolting the cable and losing the adjustment
1998 V70 T5

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Z06killinsbf
Posts: 41
Joined: 29 June 2016
Year and Model: 1998 V70 T5
Location: McKinney, Texas

Post by Z06killinsbf »

Rotating the body of the PNP makes zero change, I don't see how the pencil trick works, my lights are only on while in reverse and there is no "sweet spot". I've got the shaft as centered as I can in relation to the switch but there is zero affect to what happens if I move it.

Image
Image
1998 V70 T5

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bmdubya1198
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Post by bmdubya1198 »

So the tranny is in limp mode... I know this one all too well! Is the up arrow light working? Check any and all connectors nearby the PNP switch. I had a huge issue with that when I bought my V70... took me 4 months to figure out what was wrong (good thing it was a project at that point and didn't need to drive it). It was a large square connector between the fan and the front intake tube that had broken and didn't have a complete connection. Fixed it, up arrow light came back on, switched it out of winter mode, and no more limp mode!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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