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2001 S40 abnormal starting

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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S40VolVo01NC
Posts: 2
Joined: 20 August 2016
Year and Model: 2001 S40
Location: SC

2001 S40 abnormal starting

Post by S40VolVo01NC »

Hello,
S40 Volvo 282,000+ miles. After the car has sat for a period of time 4 plus hours or over night it difficult to start.
The head was rebuilt 12,000 miles ago, Both O-2's and Cat, Fuel Pressure Regulator & filter replaced. Air filter, coil packs, plug wires & plugs as well as, all fuel injectors have been replaced.
Time belt, CamHub & VVT gasket, coolant sensor & thermostat replaced/Serviced within the last 200 - 3000 miles. Oil change just last week.
Fuel pressure test show fuel pump working correctly.
Once the car start it idle a little high/rough, then levels out. Performance is good, and restarts normal. CEL code states P0304, sometimes it will add P0301 or P0303 and I have visually checked each cylinder plug and wiring package and they appear good. Injector tested 8.5 - 8.6 Ohms. Fuel pressure 49psi when the key is turned to position 2, then 40psi when running. Pressure drops to 30psi after 35-45minutes.

Fuel 93 octane from Shell, Issues: After the car has sat for a period of time 4 plus hours or over night it difficult to start.

difflock54
Posts: 471
Joined: 23 September 2012
Year and Model: V40 Nordic 2002
Location: Wellington. New Zealand.
Has thanked: 7 times
Been thanked: 2 times

Post by difflock54 »

Isn't the fuel pressure supposed to average steady about 44 psi.
The drop to 30 psi may be the issue?

S40VolVo01NC
Posts: 2
Joined: 20 August 2016
Year and Model: 2001 S40
Location: SC

Post by S40VolVo01NC »

the fuel pressure is holding above 20 overnight at the fuelrail now.
its like there is a gremlin in the car.
Drove it 255 miles yesterday, the CEL came on at 235 miles code P0304. minimal start issues and no run issues, the temp gauge started moving mid point to redline while the car sat still. Taking it in for a compression & link test tomorrow.

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