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Engine removal/replacement project Topic is solved

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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kallekula
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Engine removal/replacement project

Post by kallekula »

Bought myself an xc90 with a burnt exhaust valve. Thought i was just gonna fix the head and then flip it. However, an over enthustiastic mechanic before me had completely stripped the threads for the turbo oil pressure pipe in the block. Tried both heli-coil and time-sert but there just isnt enough material. So now the engine has to come out and taken to a specialist in broken bolts and thread repair. Stay tuned for more pictures...
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BMW 540i 2002
S70 Base 2000

precopster
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Post by precopster »

kallekula you're an energetic person!! Keep us posted!!
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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Roger_850T
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Post by Roger_850T »

Please do keep us posted and include lots of pictures. Thanks!

Roger
11 XC60 137k
08 V50 Project... Still in pieces
05 XC90 V8 213k
95 854T 350k Still my favorite daily driver
02 V70 186k+ Gave to my daughter, still going strong
03 S80 111k (crashed, but driver walked away unhurt)
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73 P1800ES, fun until the rust set in...

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kallekula
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Post by kallekula »

Removed radiator, intercooler etc...
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BMW 540i 2002
S70 Base 2000

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kallekula
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Post by kallekula »

Drained the AT fluid. Looks dirtier than when I do my oil changes. Gonna do a proper flush once I get my car back together.
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BMW 540i 2002
S70 Base 2000

gstallons
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Post by gstallons »

What is the thread pitch of this stripped hole ? Is this hole not accessible w/o engine removal ?

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kallekula
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Post by kallekula »

Slow progress as usual but the cherry picker is now assembled...
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BMW 540i 2002
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Post by kallekula »

Took the engine out today :)
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BMW 540i 2002
S70 Base 2000

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kallekula
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Post by kallekula »

So got the engine back from the machine shop that managed to fix the broken threads by custom fitting a "time sert" with the outer diameter of 18mm(!)
The plan is to put the engine back tomorrow morning.
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BMW 540i 2002
S70 Base 2000

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Post by kallekula »

Engine back in place!
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BMW 540i 2002
S70 Base 2000

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