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97 Volvo 850 - Small Leak in Turbo, what to do?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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TuHandy
Posts: 46
Joined: 4 December 2004
Year and Model:
Location: Tri Cities, Washington

Post by TuHandy »

As far as switching from a 13 to a 15, I don't know of any problems as long as they fit the same. But that is just a good guess, you will have to research that.

The turbo rebuild was not hard at all. I have had my motor out and rebuilt it approx. 40,000 miles ago. So I have been around my motor on many occasions. I currently have the intake off so I can replace the PCV system, heater core out, ect.. In other words if you have a general nack for mechanics it should not be a problem.

I liked the idea of spending $60-80 on a rebuild kit instead of $300 for a used one.
97 Volvo 850 T-5

200,000 miles and still going strong

MadeInAmerica
Posts: 142
Joined: 16 January 2006
Year and Model:
Location: Southern California, USA

Post by MadeInAmerica »

Acrocentric:

What did you decide to do? By the way I saw your post about this on Volvospeed.
'94 850 Turbo 160K Automatic

[Autometer Sport/Comp Boost Gauge][Silicone Vacuum Hoses][Walbro Fuel Pump][New OEM Torque Mount][Yokohama YK520][New PCV system+Air Intake Hose][Magnaflow Cat at 160K][Borla Pro XS Muffler 162K]

MadeInAmerica
Posts: 142
Joined: 16 January 2006
Year and Model:
Location: Southern California, USA

Post by MadeInAmerica »

I just found this about the drip on the bottom of the turbo. It has a nice pic of the hanging drip.

http://volvospeed.com/vs_forum/index.ph ... =38783&hl=
'94 850 Turbo 160K Automatic

[Autometer Sport/Comp Boost Gauge][Silicone Vacuum Hoses][Walbro Fuel Pump][New OEM Torque Mount][Yokohama YK520][New PCV system+Air Intake Hose][Magnaflow Cat at 160K][Borla Pro XS Muffler 162K]

acrocentric
Posts: 10
Joined: 8 July 2007
Year and Model:
Location:

Post by acrocentric »

I eventually found a used turbo from a junkyard that had only 102k miles on it and decided to buy it, it was $300, which included delivery.

The mechanic who I bought the car from is currently installing the new turbo right now, and should hopefully have it done by tomorrow. He said a couple of the bolts had to be cut out in order to get the old one off, so I'm probably glad I didn't end up trying to do this myself. . .

Hopefully he will still have the old turbo, so I can post a pic showing why it was leaking. This leak was not the subtle drip that many other posters have alluded to - this was almost a quart of oil a day on my to-from trip to work.

Again, thanks for all of the replies - it was a great help. The Volvospeed crew also had some great responses regarding the differences between the two turbo's and how interchangable they are, so I'd recommend that thread if anyone has any questions regarding that.
aCrocenTric

.1997 850 GLT.

MadeInAmerica
Posts: 142
Joined: 16 January 2006
Year and Model:
Location: Southern California, USA

Post by MadeInAmerica »

acrocentric wrote: Hopefully he will still have the old turbo, so I can post a pic showing why it was leaking. This leak was not the subtle drip that many other posters have alluded to - this was almost a quart of oil a day on my to-from trip to work.
Holy ... This pic can be a great find. Definitely post it. Or the answer to why you were losing a quart of oil a day. :shock:
'94 850 Turbo 160K Automatic

[Autometer Sport/Comp Boost Gauge][Silicone Vacuum Hoses][Walbro Fuel Pump][New OEM Torque Mount][Yokohama YK520][New PCV system+Air Intake Hose][Magnaflow Cat at 160K][Borla Pro XS Muffler 162K]

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

If you want to take a crack at it yourself the VADIS procedure is here.

http://www.comteche.com/free-image-host ... f19605.pdf

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

chuckcintron
Posts: 478
Joined: 11 May 2007
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Location: Upstate New York
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Post by chuckcintron »

Please let use know how you make out with this repair. A quart of oil a day is a huge leak -- if it ends up that the turbo was the culprit, I'd like to know.

I've just now transitioned from my "single drop of oil per day on the garage floor" (the normal turbo drip) to a spot each day about 6" in diameter. I'm pretty sure it's due to the PCV system (which I'm going to replace).

-Chuck

MadeInAmerica
Posts: 142
Joined: 16 January 2006
Year and Model:
Location: Southern California, USA

Post by MadeInAmerica »

chuckcintron wrote:
I've just now transitioned from my "single drop of oil per day on the garage floor" (the normal turbo drip) to a spot each day about 6" in diameter. I'm pretty sure it's due to the PCV system (which I'm going to replace).

-Chuck
Check and see if its transmission fluid. My car does not leak oil out of the weep hole but it leaks transmission fluid out of the weep hole.
'94 850 Turbo 160K Automatic

[Autometer Sport/Comp Boost Gauge][Silicone Vacuum Hoses][Walbro Fuel Pump][New OEM Torque Mount][Yokohama YK520][New PCV system+Air Intake Hose][Magnaflow Cat at 160K][Borla Pro XS Muffler 162K]

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