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Jazzer
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Year and Model: 1996 850 Turbo
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Post by Jazzer »

Hi guys,
I got my struts replaced last November along with new mounts, etc. on my 96 850 wagon. Now that it's springtime, I'm just noticing now that the struts seem to be sitting kinda high...it also looks like the top washer is upside-down; if so, is that repairable without removing the entire assembly? There is also a gap that doesn't look right, but that may be because of the top washer being inverted. Ideas?

Bob
IMG_2086.JPG

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misha
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Post by misha »

Just undo that upper bolt and install the washer properly.
2010 S80 D5 / restyling / fully equipped / Twin turbo / Savile Gray Metallic (492)

History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon

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erikv11
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Post by erikv11 »

There is supposed to be a gap even when the washer is on the right way. Yes the washer is upside down and what misha said - go ahead and turn it over.

I can't be certain from the pic but hopefully you will find a cross0shaped nut underneath, like this:
Image
'95 854 T-5R, Motronic 4.4, 185k
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Jazzer
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Post by Jazzer »

Thanks for the pic, that will be a good reference for me just to make sure my mechanic didn't totally screw it up...

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bmdubya1198
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Post by bmdubya1198 »

Flip the washer around. As long as the cross nut is in place, you should be able to safely remove the top bolt and flip the washer. For some reason mechanics never put those on the right way on these cars.
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…and a bunch of other stuff
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00 V70R Venetian Red/Charcoal M56 Swapped
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shegarty
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Post by shegarty »

After you fix it yourself make a mental note to find a different mechanic or bone up on those skills yourself. If your mechanic can't do a simple strut replacement right I wouldn't trust them to change the oil.
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Post by oragex »

The top rubber stop plate is upside down in the first picture.

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bmdubya1198
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Post by bmdubya1198 »

shegarty wrote: 06 Apr 2017, 10:12 After you fix it yourself make a mental note to find a different mechanic or bone up on those skills yourself. If your mechanic can't do a simple strut replacement right I wouldn't trust them to change the oil.
+1 to this. Pretty ridiculous that a mechanic can't figure out a strut.
07 XC90 V8 AWD Sport Titanium Grey/Black 235k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
00 V70R Venetian Red/Charcoal M56 Swapped
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Jazzer
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Post by Jazzer »

Hey guys, I finally got around to attempting to flip these caps over, and I see that the mechanic also over torqued one of the nuts to the point that it is slightly cracked. I have not been able to locate replacement nuts at any local parts places; anybody have a good place where to order them? They are Bilstein Touring struts with a 22mm shaft. Thanks!

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bmdubya1198
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Post by bmdubya1198 »

Check FCP.
07 XC90 V8 AWD Sport Titanium Grey/Black 235k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
00 V70R Venetian Red/Charcoal M56 Swapped
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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