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850 fuel tank lock ring

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Teddy1975
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850 fuel tank lock ring

Post by Teddy1975 »

What does one do if the locking ring on the fuel tank which holds the fuel pump in place has been left off for more than the Volvo recommended one hour only?

In my case it was a broken ring that has sat on the fuel tank for more than 1.5 years, making the part with the threads too swollen for me to screw on the ring.
Current: V50 2.0D, 2007, 6 speed manual
Previous: 850 2.0L N/A, 4 door 1996 manual, 740 2.3L N/A, 5 door 1992 manual, and S70 2.5T 1999 manual

Ozark Lee
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Post by Ozark Lee »

That ring is very difficult to get lined up without it trying to cross thread. I don't think leaving the ring off for a period of time will cause the tank to swell.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

tryingbe
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Post by tryingbe »

Buy a new ring.
85 GLH, 367 whp
00 Insight, 72 mpg

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erikv11
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Post by erikv11 »

He got a used (but working just fine when removed) ring. Seems like it should work fine? Hmmmm.
'95 854 T-5R, Motronic 4.4, 185k
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abscate
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Post by abscate »

Whats up with the one hour recommendation for the lock ring? Can someone give me the third grade version of that please?
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rspi
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Post by rspi »

I wouldn't worry about it. Just put the replacement ring on.
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Teddy1975
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Post by Teddy1975 »

The new used ring itself is fine Erik and tryingbe, it's exactly the same size as the cracked one I've had to put on again with a zip tie holding it somewhat in place like a PO had done.

The one hour recommendation is from VADIS, to prevent swelling of the lip with the thread on the tank, do not leave the ring off for longer than max an hour, but no info as to what has to be done if it's left off for more. I'll give it another try later as the broken ring just isn't tight.

Thanks for your input,
Teddy
Current: V50 2.0D, 2007, 6 speed manual
Previous: 850 2.0L N/A, 4 door 1996 manual, 740 2.3L N/A, 5 door 1992 manual, and S70 2.5T 1999 manual

JimBee
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Post by JimBee »

Last time I changed a fuel pump the ring, which had apparently never been off since the car was new, came hard all the way. To make it easier to screw back on I sprayed the ring's threads with silicone as well as the threads on the tank neck. It spun back on quite easily.

Teddy1975
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Post by Teddy1975 »

My problem yesterday was the ring would catch the start of the thread then twist and pop off on the opposite side. The only other time I've had to do this was on my 740, which was a breeze compared to this.

I raised the car and was about to drop the tank just to get more space to work in, but even the simplest things on this car has been made nearly impossible by previous owners shearing bolts, epoxy gluing things back together and whatnot.

Anyway, I'm considering fabricating a tool, but both my angle grinders are lent out to friends and all I have available for cutting anything is a dremel. Would something like this for an oil filter work instead? It can extend to 13.6 cm.

Image
Current: V50 2.0D, 2007, 6 speed manual
Previous: 850 2.0L N/A, 4 door 1996 manual, 740 2.3L N/A, 5 door 1992 manual, and S70 2.5T 1999 manual

Ozark Lee
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Post by Ozark Lee »

The problem with the oil filter wrench is that it tries to deform the ring as you torque down on it and then it wants to bind. There actually is a specially made wrench to do the job that sells for about $35.00. Google "Schley SL 69800" and you can see what they are doing.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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