2001 V70 T5 Auto transaxle problems

[01_Nautic_V70]

Step 36: Remove spindle

Step 36 Remove spindle

Step 36 Remove spindle.JPG (1.38 MiB) Viewed 2607 times

Step 37: Remove axle

Step 37 Remove axle

Step 37 Remove axle.JPG (1.18 MiB) Viewed 2607 times

Step 38: Remove sway bar link

Step 38 Remove sway bar link

Step 38 Remove sway bar link.JPG (1.22 MiB) Viewed 2607 times

Repeat Steps XX-39 for other side of the vehicle

Step 39: Remove front engine mount bolts

Step 39 Remove front engine mount bolts

Step 39 Remove front engine mount bolts.JPG (1.38 MiB) Viewed 2607 times

Step 40: Remove front exhaust hanger bolts

Step 40 Remove front exhaust hanger bolts

Step 40 Remove front exhaust hanger bolts.JPG (2.09 MiB) Viewed 2607 times

[01_Nautic_V70]

Step 41: Remove intermediate exhaust plate

Step 41 Remove intermediate exhaust plate

Step 41 Remove intermediate exhaust cover.JPG (2.16 MiB) Viewed 2601 times

Step 42: Remove steering rack bolt (1) and nuts (4)

Step 42 Remove steering rack bolts

Step 42 Remove steering rack bolts.JPG (1.79 MiB) Viewed 2601 times

Step 43: Remove lower bolt from radiator side engine mount

Step 43 Remove lower bolt from radiator side engine mount

Step 43 Remove lower bolt from radiator side engine mount.JPG (2.51 MiB) Viewed 2601 times

Step 44: Remove top nut from firewall side engine mount

Step 44 Remove top nut from firewall side engine mount

Step 44 Remove top nut from firewall side engine mount.JPG (2.35 MiB) Viewed 2601 times

[01_Nautic_V70]

Deleted

[01_Nautic_V70]

Step 45: Install a bridge or lifting device to tilt the engine out of the way

Step 45 Install bridge

Step 45 Install bridge.JPG (1.36 MiB) Viewed 2442 times

Step 46: Remove subframe from under car

Step 46 Remove subframe

Step 46 Remove subframe.JPG (1.04 MiB) Viewed 2442 times

Step 47: Remove transmission ground wire

Step 47 Remove trans ground bolt

Step 47 Remove trans ground bolt.JPG (1.75 MiB) Viewed 2442 times

Step 48: Remove rear engine mount from transmission

Step 48 Remove rear engine mount

Step 48 Remove rear engine mount.JPG (2.33 MiB) Viewed 2442 times

Step 49: Raise front of engine 1-2", lower rear of engine ~6"

Step 49 Raise front of engine, lower rear

Step 49 Raise front of engine, lower rear.JPG (1.4 MiB) Viewed 2442 times

Step 50: Lower rear of engine until transmission will clear fender liner as removed

Step 50 Lower rear of engine until transmission will clear fender liner as removed

Step 50 Lower transmission to clear fender well.JPG (2.12 MiB) Viewed 2442 times

[01_Nautic_V70]

Step 51: Remove transmission

Step 51 Remove transmission

Step 51 Remove transmission.JPG (1.37 MiB) Viewed 2437 times

Step 52: Remove torque converter

Step 52 Remove torque converter

Step 52 Remove torque converter.JPG (1.63 MiB) Viewed 2437 times

The old transmission is out!

Old transmission

Old transmission.JPG (1.64 MiB) Viewed 2437 times

[01_Nautic_V70]

The new transmission has had the axle seals replaced, filter replaced, and generally cleaned.

New transmission

New transmission.JPG (2.57 MiB) Viewed 2432 times

The "new" tranmission is a 01K... serial number and thus has a suspect B4 Servo cover. Luckily, I had installed the updated cover on the old transmission, so it's a matter of swapping this.

New nameplate

New nameplate.JPG (1.73 MiB) Viewed 2432 times

[01_Nautic_V70]

Here are some shots of the differences in the B4 servo covers

Old B4 servo cover underside

Old B4 servo cover 1

Old B4 servo cover 1.JPG (1.01 MiB) Viewed 2428 times

Old B4 servo cover top

Old B4 servo cover 2

Old B4 servo cover 2.JPG (1.03 MiB) Viewed 2428 times

Old B4 servo cover side view

Old B4 servo cover 3

Old B4 servo cover 3.JPG (939.6 KiB) Viewed 2428 times

New B4 servo cover underside

New B4 servo cover 1

New B4 servo cover 1.JPG (1013.14 KiB) Viewed 2428 times

New B4 servo cover top

New B4 servo cover 2

New B4 servo cover 2.JPG (1.16 MiB) Viewed 2428 times

New B4 servo cover side view

New B4 servo cover 3

New B4 servo cover 3.JPG (825.08 KiB) Viewed 2428 times

[01_Nautic_V70]

From this point, the new transmission is prepped and ready to go back in. I have reversed all of the previously posted steps.

Using low pressure air, flush all fluid possible from the transmission cooler.

Using gravity and low pressure air, flush the transmission cooler hoses.

Remove and replace the inline transmission filter (I had put one into the trans cooler supply line)

New fluids all around (coolant, ATF and oil)

New filters (air and oil)

Installed new silicone hoses to turbo control valve as these looked quite aged.

Rotated tires.

All buttoned up and the car is running great, started with no codes at all. Reset the trans fluid counter via VIDA. Shifts beautifully with no flares. Will take it in for a front end alignment (since this was disassembled to the point of not being on the car anymore) this coming weekend and do a drive cycle/adaptation reset and cross my fingers that this little Swedish wagon runs great for the next 150,000 miles.

[precopster]

Well documented. This is definitely the go-to resource for anyone contemplating the same repair.

[01_Nautic_V70]

Well documented. This is definitely the go-to resource for anyone contemplating the same repair.

Thank you. I'm no professional mechanic, but this is certainly possible in a garage setting with hand tools, patience and a beer fridge.