Login Register

1995 Volvo 850 occasional transmission issues

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
the79bomb
Posts: 9
Joined: 14 March 2011
Year and Model: 1996
Location: FL
Has thanked: 1 time

1995 Volvo 850 occasional transmission issues

Post by the79bomb »

I have been experiencing issues with the transmission for several months. It started with the Volvo going into limp mode - would not get out of first gear. The mechanic could not read the codes with OBD II so I used OBD I and pulled the following transmission codes:

A1 Transmission
114 Program selector open circuit or short circuit to supply
222 S2 solenoid open circuit

I replaced the PNP switch which seemed to fix limp mode. However one day shortly thereafter it started having acceleration issues. Very slow acceleration. The engine would rev up correctly but the transmission would not deliver the full power to the wheels causing slow acceleration. The orange up arrow on the dash would blink. The next day or two the issue stopped. It happened once again briefly and has not had an issue in a few weeks now and the arrow stops blinking for some trips and blinks for others. I have a 1-mile commute so it never drives too far.

Cost for replacing the S2 solenoid is over $800, mostly labor. My question is: based on my description is this definitely a bad solenoid? I have tried to find information about what the S2 solenoid is responsible for and have not had much luck.

The transmission was replaced on this car in '06 with a used tranny by the previous owner.

Any insight on how to determine the exact issue would be appreciated. I tried to reset the codes but it did not seem to work as the same codes were still present immediately after the reset - I must not have the correct reset procedure (holding the button for 30 seconds).

I am wondering if it is possible that PNP switch mis-alignment would cause a partial neutral situation where the clutch is only partially engaged? I did not really see where it could be misaligned unless we are talking about less than a mm of rotation.

Thanks - Tim
Last edited by the79bomb on 22 Sep 2017, 18:51, edited 1 time in total.

User avatar
misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
Has thanked: 152 times
Been thanked: 402 times

Post by misha »

What OBDI(flash codes)on transmission on a '96?!
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

the79bomb
Posts: 9
Joined: 14 March 2011
Year and Model: 1996
Location: FL
Has thanked: 1 time

Post by the79bomb »

My mistake. It was a '95. I corrected the listing.
I just had 2 instances where it would not start in park. Had to move it to neutral. I am going to try the procedure here: viewtopic.php?p=57963#p57963. I must be correct in thinking the "large metal part of the PNP switch" which needs turning is the base which is bolted down? It did not move much when the bolts were loose but I will give it a try once I dig my way back to it this weekend.

Any advice on the purpose and working mechanism of the S2 solenoid and any ways to test if it needs replacement would be helpful.

Thanks, Tim

User avatar
rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
Has thanked: 34 times
Been thanked: 72 times
Contact:

Post by rspi »

I have spoken to several people lately that have replaced the PNP switch with a NON Volvo one and still have PNP switch issues. I suggest you get a Volvo PNP switch or rebuild the Volvo PNP switch that you removed.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

the79bomb
Posts: 9
Joined: 14 March 2011
Year and Model: 1996
Location: FL
Has thanked: 1 time

Post by the79bomb »

This is the one I ordered. Unfortunately, I don't have the old one. https://www.fcpeuro.com/products/volvo- ... -s70-v70-1

the79bomb
Posts: 9
Joined: 14 March 2011
Year and Model: 1996
Location: FL
Has thanked: 1 time

Post by the79bomb »

I attempted PNP adjustment however the reverse light never went out. I positioned the PNP switch in the mid point of its travel and the car seems to shift OK. I do occasionally need to start in neutral but the orange arrow has not yet returned.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post