Login Register

1999 V70T5M exhaust pipe diameter between cat and front muffler

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
abscate  
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Volvo Repair Database 1999 V70T5M exhaust pipe diameter between cat and front muffler

Post by abscate »

I made a deal with my other cars not to break until my clutch job on the P to V 70 was complete. Now that that's done, the beetle through a cooling group code, the transporter threw an evap code, but that's all fair in love and war. Now to the 1999 V70 issue. I have an exhaust hole between the cat out front muffler, can someone save me a roll under the car and know the diameter of the pipe? I'll I will probably just flange this rather than cut and weld since the pipe is sound. Thanks in advance
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
FLXC90
Posts: 1132
Joined: 18 August 2014
Year and Model: 98 V70 T5
Location: Florida Panhandle
Has thanked: 16 times
Been thanked: 45 times

Post by FLXC90 »

IIRC- from perusing cats online, grumpy and other, 2.0 for N/A, 2.25 for turbo. Use the mouse, spare the creeper.
Current Volvos:
1998 V70 T5, 112k sat 5 years, still in mechanical coma (finally at the top of the pile )
2004 XC90 T6 AWD: 186k, 60 on transaxle ( traded in )
1998 POS70 N/A: DD/training aid, 236k but really about 240k, I think...ABS module( passed on to son who sold it)

User avatar
wizechatmgr
Posts: 1798
Joined: 12 January 2017
Year and Model: 1999 V70 XC AWD 2.4T
Location: Albany, NY area
Has thanked: 45 times
Been thanked: 126 times
Contact:

Post by wizechatmgr »

Stainless steel band clamps sometimes do an awesome job - at least if a bend isn't involved.
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

User avatar
abscate  
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

Mine is kind of inbetween 2.25 inches and 2.5 inches but less than 2.5 inches

Going to try some Permatex epoxy muffler bandage and clamps and see how it looks
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
abscate  
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

FLXC90 wrote: 07 Oct 2017, 14:19 IIRC- from perusing cats online, grumpy and other, 2.0 for N/A, 2.25 for turbo. Use the mouse, spare the creeper.

:D :D

Grumpy cats.

I redid this job with exhaustwrap and my Walker 33976 aluminized clamp the other day in about 10 minutes. Muffler system is really quiet now.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

abscate wrote: 06 Nov 2017, 05:10 Going to try some Permatex epoxy muffler bandage and clamps and see how it looks
JB Weld the clamp over the defect. The muffler bandage will deteriorate over time. JB Weld and clamp is a permanent fix.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
abscate  
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

RickHaleParker wrote: 27 Apr 2019, 13:45
abscate wrote: 06 Nov 2017, 05:10 Going to try some Permatex epoxy muffler bandage and clamps and see how it looks
JB Weld the clamp over the defect. The muffler bandage will deteriorate over time. JB Weld and clamp is a permanent fix.
Calendar reminder set for 2 years!

:D
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
abscate  
MVS Moderator
Posts: 35293
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1503 times
Been thanked: 3817 times

Post by abscate »

Has now lasted > 3 years
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
FireFox31
Posts: 1635
Joined: 14 August 2006
Year and Model: 2000 V70 NA auto
Location: New Hampshire
Has thanked: 158 times
Been thanked: 300 times

Post by FireFox31 »

On my 1998 V70 T5, the catalytic converter and muffler pipes are 63 mm (2.48") OD as measured 2" away from the clamp. The pipes are 60 mm (2.36") OD immediately on both sides of the clamp.

To repair the brake at my cat/muffler union, I will buy a Bear River Converters BRC8250SS flange kit for 2.5" OD pipe and have a muffler shop weld in. This worked great in my 2000 V70 NA with 1.75" pipes. The flange is about $40.

I chose the 2.5" flange because it's rather long. The entire 60 mm OD section will be removed and it will slip over the 63 mm section.
Attachments
Pipe diameter.jpg
Pipe diameter.jpg (396.83 KiB) Viewed 1779 times
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

User avatar
Sveedy
Posts: 2069
Joined: 11 November 2019
Year and Model: 96 850 Turbo
Location: N. Arizona
Has thanked: 417 times
Been thanked: 457 times

Post by Sveedy »

^ Frankly I wouldn't invest more than a empty soup can and some bailing wire into that exhaust.
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

Post Reply
  • Similar Topics
    Replies
    Views
    Last post