Login Register

P80 headlights Possible to Remove Headlight Reflector, rechroming discussion 8628402 8628403

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
Has thanked: 104 times
Been thanked: 105 times

Volvo Repair Database P80 headlights Possible to Remove Headlight Reflector, rechroming discussion 8628402 8628403

Post by WhatAmIDoing »

So to put it bluntly, my headlights are about as good as some cheap flashlights taped on the front bumper. I've looked at buying new assemblies, but even for "cheap" aftermarket I can't justify the price. However, I've had an idea for a cheaper DIY solution, assuming you can do this. Is it possible to pull the reflectors out of the headlight assembly?

I have a friend that runs an electroplating business. He usually does chromium plating, but says he can use other shiny metals. So I was thinking, if I can pull the reflectors out of the assemblies, I can clean them up and have them electroplated to be nice and shiny again. I hope Volvo used all-metal and not coated plastic reflectors.

I have a set of new glass lenses I got free from a friend, so this would complete a "free" headlight restoration without having to buy new assemblies.
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

They are plastic.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
Has thanked: 104 times
Been thanked: 105 times

Post by WhatAmIDoing »

*various expletives* Darn, was hoping I was on to something, thanks. Looks like I'll have to shell out $600 for new headlights.
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

User avatar
misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
Has thanked: 152 times
Been thanked: 402 times

Post by misha »

Plastic can be chromed...those reflectors are chromed but procedure is a bit different than on metal.

Why don't you visit a junkyard?There should be a plenty of good headlights.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

User avatar
WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
Has thanked: 104 times
Been thanked: 105 times

Post by WhatAmIDoing »

misha wrote: 12 Aug 2018, 11:00 Plastic can be chromed...those reflectors are chromed but procedure is a bit different than on metal.

Why don't you visit a junkyard?There should be a plenty of good headlights.
Every time I'm lucky enough to find a P80 at a pick'n'pull, the front is mashed in and the headlights destroyed, or someone already helped themselves to the headlights. I'm 0 for 12 at the moment for getting anything useful from a junked 850.
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

I may have a couple decent headlights but won't have access to my stash 'til late Sunday if you can wait.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

User avatar
WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
Has thanked: 104 times
Been thanked: 105 times

Post by WhatAmIDoing »

E Showell wrote: 20 Aug 2018, 14:48 I may have a couple decent headlights but won't have access to my stash 'til late Sunday if you can wait.
Thanks E Showell. I am in no hurry on this project. More pressing things at the moment (leaking sunroof, seized caliper).
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

redc70
Posts: 113
Joined: 28 December 2016
Year and Model: 1999 c70 convertible
Location: Texas
Has thanked: 9 times
Been thanked: 5 times

Post by redc70 »

FWIW, 111131 - Headlamp Assembly Left - P80 C70 V70 S70 - 8628402, replaced my left unit with this after a trip to Utah. Driving long desert stretches at night with the original was scary. The new one here made a huge difference. I really wanted some smoke projector headlamps but these will do. $89.95

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

I've got one decent driver's side headlight. Most likely aftermarket ( no discernable markings on it) with original Volvo glass. PM if interested.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

User avatar
yair
Posts: 56
Joined: 12 January 2015
Year and Model: 1997 940 sw
Location: Nes Harim
Has thanked: 1 time
Been thanked: 3 times

Post by yair »

I have L +R headlights that I took off our 850.
PM if you are interested, I'm located at Vancouver, BC.
yair
-------------------
1997 940 wagon
2005 XC90
1996 855 Turbo
1995 850 n/a, rest in pieces.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post