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Bilstein HD front struts- no bump stops?? Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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pgoes
Posts: 16
Joined: 3 March 2018
Year and Model: 2004 V70 2.5T
Location: California
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Bilstein HD front struts- no bump stops??

Post by pgoes »

Howdy- I'm installing HD front struts on my 04 V70. It seems that, since the HD pistons are bigger, the standard bumpstops won't fit with enough room to install the spring seat and mount.
Has anyone installed the HD struts without bump stops? Am I missing something? ( I have both the original and and a new pair and washers.)
'04 V70 2.5T, mistral green, 111K

Georgeandkira
Posts: 882
Joined: 7 April 2009
Year and Model: '07 V70 + '15 XC70
Location: Hudson & Champlain Valleys, USA
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Post by Georgeandkira »

I'm pretty sure Bilstein HD's have internal bump stops.

pgoes
Posts: 16
Joined: 3 March 2018
Year and Model: 2004 V70 2.5T
Location: California
Been thanked: 1 time

Post by pgoes »

Thanks, I did some more searching online and found a reference that confirms your comment. Installation complete and riding nice!
'04 V70 2.5T, mistral green, 111K

cn90
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

Don't know about V70 but the Bilstein HD in my 1998 BMW 528i has internal bump stops.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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