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P2 cloth A-pillar cover retrofit with plastic

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » How to Fix Peeling Fabric - A-Pillar - P2 Volvos
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ogatrulle
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Volvo Repair Database P2 cloth A-pillar cover retrofit with plastic

Post by ogatrulle »

Photos below after text.

I recently replaced my peeling 06 V70 fabric A-pillar covers with plastic covers from earlier years. Identifying the correct parts was not straightforward to me (relatively new to Volvos), so here is a writeup to help the next person who wants to try it.

The P2 V70 and S60 from roughly 2001-2004 have interchangeable plastic A-pillar covers. Sometime around 2004, Volvo switched to fabric-covered covers which seem to start peeling along the forward edge as the glue fails. Others in this forum have reported success regluing, but I was hoping for a less labor- and care-intensive process.

The first order of business is to determine the color. Having VIDA helps here as the A-pillar cover part numbers are called out according to color code. Volvo has a 4-digit color code on the ID plate/sticker, which is often located either on top of the fender just inside the engine compartment or on the right side B-pillar. As with Volvo part numbers in general, there are typically multiple color codes that refer to the same color. Although there is some logic to the specific digits in the 4-digit code, it's not as tidy as one might hope.

The sticker on my 2006 V70 had code A981. VIDA refers to this as "Oak/Arena," but I have read that it might also be called "Taupe/Light Taupe" in non-US markets. VIDA indicates that V70/V70XC/XC70 color codes AX8X, BX8X, AA7C, DXXC, VOR3 all use the oak/arena interior color scheme for side panel and roof liner. I believe the corresponding S60 color codes for this color scheme are 9X8X, 9I7C, and 9X72, but am not completely certain.

I went to the local men's mall and visited all of the S60 and V70 cars on the lot. Quite a few had the indicated color codes and their A-pillars matched my desired color. I think I paid around $20 each.

A word about how the covers are attached: the covers have two tabs at the very bottom that fit into corresponding slots at the outboard forward edge of the dash cover. There are a couple of roughly 7mm plastic alignment pins halfway up that fit into holes in the metal A-pillar but which do not hold it fast. Near the top of the A-pillar cover, there is a plastic clip that can expand a few inches, which holds fast to both the A-pillar and the cover at either end of the clip. Above that is a metal clip that holds the top of the cover fast to the A-pillar.

The next consideration is the type of plastic clip that holds the covers to the A-pillar near the top. There seem to be at least three variations, but I have not seen the first type. The second and third types are shown in the photos below.

The first type of upper plastic clip has a drawing in VIDA that looks like two ends connected by a single flexible strap.

The second and third types have two ends connected by two folded plastic straps. The longer folded strap is to be oriented downward when installed. The only difference between these two types is that the mating hole in the cover is a different size. The plastic covers appear to have a small hole and use part 8684846. My 06 original fabric cover had a larger hole so I had to order new clips.

Volvo indicates that one should cut the straps for these upper plastic clips and then install new clips. However, I found that by rotating the clips 90 degrees, the fastening ears aligned with cutouts in the mounting holes and the clips could be gently removed without damage. Had I understood this before I went to the salvage yard, I would have removed the clips along with the covers and used those.

The metal clips (9193498) hold the top of the A-pillar firmly in place. I also failed to get these clips from the salvage yard when I removed the covers. However, they seem to be the same for old and new covers, so I very carefully worked them off of the fabric covers and reinstalled on the plastic covers.

To remove the A-pillar covers, work a plastic/nylon pry tool under the top of the cover where it meets the ceiling at the outboard edge. You will need to give it a good pull at the top. It will come away at the top (when the metal clip detaches) a few inches. At this point you can undo the upper plastic clip, either by cutting the plastic straps or by rotating each end 90 degrees and pulling out. Then pull up slightly while moving the top of the cover inboard to get the bottom tabs clear of the dash cover.

The VIDA procedure includes pulling the weather stripping away, but this does not seem to be necessary. Just be careful not to tear it, and when installing the cover, gently work it over the edge of the cover.

To install, first make sure you have the metal clip installed on the upper tab of the cover. Then install one side of the upper plastic clip (I found it easier to attach it to the A-pillar first, then press it onto the cover when the cover was close (see below).

Fit the forward tab into the dash cover slot and work the bottom of the cover out and forward slightly to engage both bottom tabs. Move the cover closer to the A piller as you go up, being careful to keep the weather strip over the outboard edge of the cover. When you have the upper end of the cover within a few inches of the A-pillar, get the upper plastic clip pushed into both the A-pillar and the cover holes. Then engage the metal clip into the matching hole in the A-pillar and snap it in.
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2006 v70 2.5T; 2008 xc90 3.2

EngineeringBloke
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Post by EngineeringBloke »

I had wanted to access my A-pillars and this is very clear. Thanks for your research and pictures.

Also I was uncertain about interior color codes and I need some door trim pins, and I can now check to see if mine is oak or beige.

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oragex
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Post by oragex »

Sorry, didn't went through the whole text, so in the end did you swap it succesfully? Perfect fit? Thanks

Here's my take on that very important safety clip, one must make sure it sits in place and grips well both on the pillar metal side and on the plastic trim side. This clip will stop the trim from smashing the passenger face/teeth/eye when the side curtain will blow in a car accident. From what I know, there are indeed several variations of both the plastic trim and securing clip, some S80 even have a different design. Also hint: never undo this clip in winter, always in hot summer time when the plastic is a little softer. If one part of the clip is broken or if the clip no longer secures properly on the pillar or on the trim, always replace with a new one.



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Post by MadeInJapan »

I did this too on my son’s S60. Just be aware that those sitting in a junk yard for a long time can be brittle. I broke one trying to fit it and had to go back for another. Also there is the clear ticket clip attached near the dash on the driver’s side. If it’s broken- no worries. You can get a replacement from the dealer:
Volvo Ticket clip part number is 8616658 or 31403186
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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Post by E Showell »

I've got a set for sale in classifieds if anyone is interested.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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Post by Rvolvos »

Is the diameter of plastic clips going into the a-pillar the same for both? Looks smaller on the picture?
2006 XC70 2.5T 238k


2012 S60T6 95k rip
2011 C30 T5 M66 105k Totalled RIP
2006 V70 2.5T 184k RIP
2011 C30 T5 AW55-50SN 99k sold

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Post by ogatrulle »

Rvolvos wrote: 26 Oct 2018, 12:09 Is the diameter of plastic clips going into the a-pillar the same for both? Looks smaller on the picture?
Same diameter on the metal a-pillar side. Just different on the cover side depending on whether you have the fabric cover or plastic cover.
2006 v70 2.5T; 2008 xc90 3.2

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Post by Rvolvos »

Thanks much!
2006 XC70 2.5T 238k


2012 S60T6 95k rip
2011 C30 T5 M66 105k Totalled RIP
2006 V70 2.5T 184k RIP
2011 C30 T5 AW55-50SN 99k sold

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Post by FrederickH »

Can anyone here tell me how to reinstall this pillar into the rubber door seals? I want to replace both A pillars in my Volvo 2004 V70R

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Post by leapdragon »

Just a note for anyone who likes cloth—I had peeling cloth pillars and I ended up sourcing both driver and passenger gray cloth pillar covers straight from Volvo using the original part ID # for about $85 combined, brand new, last year.

Not every part is still out there in the channel, but there are still a decent number if you sit on their website and track down the exact part number(s) that you're after.

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