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2004 V70 cannot insert key question

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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cn90
Posts: 8251
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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2004 V70 cannot insert key question

Post by cn90 »

Hi guys,

2004 V70 with 105K miles.

I did the preventive removal of the bottom plate of the ignition tumbler.
Everything went well as planned but:

1. "Relocker Pin" fell out but from what I gather this relocker pin was an over-engineering thingy.
Most people leave it out w/o issues.

2. Now, the new problem happens...once in a while, I cannot insert the key in the tumbler.
Does anyone know the reason for this?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

Probably other pins/parts are jammed in there. Jiggle the key and take a look up under there you will probably find something.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90
Posts: 8251
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

Found the problem, it was another piece of metal that was broken and jammed the tumbler.

I updated with photos in the tumbler FREE mod Fix thread:

viewtopic.php?f=1&t=67531&start=50
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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