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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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brunocerous
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Re: What did you do to your Volvo today? (now Sticky!!)

Post by brunocerous »

Well, I figured out why the starter had made the spinning sound in the '99 V70 XC AWD. It wasn't a bad bendix. The flywheel has a few mangled and missing teeth.

With the starter motor out, I popped off the right wheel and turned the engine by hand. I couldn't see clearly but managed to take a video of two full revolutions.

Is a new flywheel pretty much the only option?


1999 V70 XC AWD flywheel with broken teeth
1999 V70 XC AWD flywheel with broken teeth
Screen Shot 2018-12-14 at 19.16.36.png (1.09 MiB) Viewed 2158 times
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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bmdubya1198
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Post by bmdubya1198 »

brunocerous wrote: 14 Dec 2018, 17:21 Well, I figured out why the starter had made the spinning sound in the '99 V70 XC AWD. It wasn't a bad bendix. The flywheel has a few mangled and missing teeth.

With the starter motor out, I popped off the right wheel and turned the engine by hand. I couldn't see clearly but managed to take a video of two full revolutions.

Is a new flywheel pretty much the only option?



Screen Shot 2018-12-14 at 19.16.36.png
Ouch, that doesn't look good. I don't think there's an option other than a new flywheel.

If you want to replace it, I have one in the shed from my V70 with good teeth! I'll double check, but I'm pretty sure it's the same for the 4 speed auto.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

brunocerous
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Post by brunocerous »

Whoa, that would be great!

But what would cause such damage?
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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abscate
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Post by abscate »

Ocelot wrote: 13 Dec 2018, 03:52
bmdubya1198 wrote: 12 Dec 2018, 16:11 Well, if the filter was really dirty and clogged, you may be feeling an actual difference!
To give you an impression of the airfilter... :lol: https://photos.app.goo.gl/Q9cfY2PtFdqiK1TB9
My best impression of an air filter is wearing pleats,

Bruno...someone managed to crank that puppy while running , which is quite an achievement.remote starter maybe?
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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bmdubya1198
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Post by bmdubya1198 »

Changed the timing belt/tensioner/idler, water pump, and front and rear cam seals on the R today. The car still runs, so I’d say it went smoothly!

Hopefully I can get the Miata sold soon so I can get the ECU tuned and take care of everything else. Time to get this project done and move onto the next one!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

brunocerous
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Year and Model: 1998 V70
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Post by brunocerous »

abscate wrote: 14 Dec 2018, 18:52
My best impression of an air filter is wearing pleats,

Bruno...someone managed to crank that puppy while running , which is quite an achievement.remote starter maybe?
Pleats! That almost made me spit out my coffee!

When I took off the old starter, I fished the missing piece of the bell housing from the flywheel. Breaking that piece (not by me, I don't think) was quite an achievement!
Broken starter
Broken starter
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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bmdubya1198
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Joined: 30 December 2014
Year and Model: 2K V70R M56
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Post by bmdubya1198 »

brunocerous wrote: 15 Dec 2018, 05:12 Pleats! That almost made me spit out my coffee!

When I took off the old starter, I fished the missing piece of the bell housing from the flywheel. Breaking that piece (not by me, I don't think) was quite an achievement!

IMG_20181121_140707912.jpg
Ouch, somebody really did a number on that flywheel and starter!

According to the parts diagrams the flywheel I have should be compatible with your XC, I'll double check in a little bit to see if there's a number on mine. Just let me know if you want it!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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ZionXIX
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Post by ZionXIX »

Morning all, I am trying to join the legions of legally inspected cars. There is a specific post I cant seem to find that mentioned an alternative drive cycle like a 20 minute highway drive that would clear the readiness monitors. I constantly monitor my emissions readiness with the torque pro app. I took a long drive yesterday (300 miles) and about 20 minutes or so into my drive the catalyst monitor changed to "ready". I've been trying to clear that one for months but I live currently in a small town with no highways. I was ecstatic that all monitors were finally complete. When I got to my destination I of course shut off the vehicle and drove it again an hour later only to see the catalyst monitor as "not ready" again. Does the catalyst monitor reset at every drive? My mechanic friend doing the inspection advised me to come by the shop if it clears again and just leave it idling so the monitor doesn't clear again. Anyway, I would much rather do the longer trip than all of the 2 min and 6 min and stopping to idle drive cycles at specific rpm.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

j-dawg
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Post by j-dawg »

Many states allow one or two "NOT READY" monitors to pass. I believe Texas allows one.
1999 V70 T5 5-SPD | ~277k mi | sold

j-dawg
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Post by j-dawg »

https://www.dps.texas.gov/rsd/vi/Misc/faq/faq_obdii.htm
For vehicles year model 1996 – 2000, we allow two (2) non-continuous monitors to be Not Ready and still pass the test, but three (3) or more Not Ready's will cause the vehicle to fail.
1999 V70 T5 5-SPD | ~277k mi | sold

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