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Extremely frustrated with CEL post alternator rebuild

Help, Advice, Owners' Discussion and DIY Tutorials devoted to the second generation C70, S40 and V50 Volvos -- awkwardly model year 2004 ½ onwards -- plus where to go for advice and discussion on Volvo's sporty C30 Coupe powered by Volvo's ubiquitous inline 5-cylinder power plant.
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xHeart
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Re: Extremely frustrated with CEL post alternator rebuild

Post by xHeart »

If following helps, this is emission code 2 diagram:

Image
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

Jamessh1
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Joined: 26 May 2019
Year and Model: 2012 C30 GT
Location: Winnipeg
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Post by Jamessh1 »

xHeart wrote: 30 May 2019, 10:46 If following helps, this is emission code 2 diagram:

Image


I assume hose 1 Is from the purge valve to the bottom of the intake manifold? Interesting that I had the small connective hose from the plastic Tubing to the IM replaced since it had a break in it. I know there was not a nipple or round connector right before the IM, at least not since the alternator change- attaching a pic, you can see the after market rubber hose connecting to the IM - no round plastic nipple thing like on the end near my purge valve






Here is the other end connecting to the purge valve




I wonder if a part of the hose is now missing near the IM - it seems weird to me that the direction on the white plastic thing is pointing towards the purge valve, would this point the other way towards the IM?maybe another C30 owner can check both ends between the purge valve and where the tube connects under the IM???

xHeart
Posts: 3306
Joined: 3 December 2011
Year and Model: 2.0/3.2
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Post by xHeart »

The evaporator pipe pn 30751987 (item #1) is apparently used in two styles, emission code 2, and code 4/5.

FWIW, here is a diagram of code 4/5:
Image
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

Jamessh1
Posts: 11
Joined: 26 May 2019
Year and Model: 2012 C30 GT
Location: Winnipeg
Has thanked: 3 times

Post by Jamessh1 »

OK - think I finally have her solved! When the alternator was removed (along with air box, etc). The entire purge valve hose must have become disconnected - and it was re installed backwards! The arrows pointing back towards the valve were a clear indicator, plus a snapshot below of the hose showing the grey bulb clearly indicates it is attached under the intake manifold.




I have reversed my hose to match the picture with the direction on the bulb now towards the IM instead of back into the valve itself.


Praying this resolves the issue but it logically makes sense.


Will advise back if problem persists but fingers crossed 🤞

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