Login Register

What's best repair for small (beebee?) hole in headlight lense?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
JimBee
Posts: 1915
Joined: 9 December 2008
Year and Model: 93 and 2 96 850's
Location: Minneapolis
Has thanked: 25 times
Been thanked: 42 times

What's best repair for small (beebee?) hole in headlight lense?

Post by JimBee »

Parking on the alley has its advantages, as in no close front/rear parking hits or scrapes from curb parking.

Unfortunately, vandalism can be a problem. I've been pretty lucky, though have had a couple of windshields taken out, which were fully insured.

Now, though, my dear '93 850 has a small hole in the d.s. headlight lense. The glass isn't otherwise spider webbed, but moisture will get into the bucket. I called the Safelite auto glass shop and a tech told me that epoxy might work but he couldn't guarantee that it would hold.

Has anybody tried that or another remedy?

User avatar
BEJinFbk
Posts: 4067
Joined: 5 January 2008
Year and Model: '98 V70 R
Location: Fairbanks, Alaska
Has thanked: 93 times
Been thanked: 146 times

Post by BEJinFbk »

A small cirle of heavy, clear packing
tape until you get your new lens.
Then cover them with 3M Xpel.

From the land of rocks and pebbles...
'98 V70 R - Well Equipped for Life Up North... ;)

JimBee
Posts: 1915
Joined: 9 December 2008
Year and Model: 93 and 2 96 850's
Location: Minneapolis
Has thanked: 25 times
Been thanked: 42 times

Post by JimBee »

There is a new lens (maybe) available, shows on computer inventory but vendor not sure if it can be found. If so, $90, but it would be new. Plus shipping, ouch. I paid $90.00 for a whole 5 speed transmission for that car (okay, that was 2008, but still). Now, getting it ready for winter again; last year was great. That low first gear with good tires crawls through the snow amazingly well.

Thanks for the tape idea, done. A closer look reveals the hole might not go all the way through the glass. Just in case, the tape will seal it.

crlande
Posts: 368
Joined: 27 July 2013
Year and Model: 240DL;850;S70
Location: Lehigh Valley, PA
Has thanked: 1 time
Been thanked: 36 times

Post by crlande »

Super glue, clear nail polish, or windshield repair kit.

scot850
Posts: 14899
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1853 times
Been thanked: 1714 times

Post by scot850 »

I believe 850 OE lenses are long on the NLA list but may be available aftermarket. Was 93/4 year different to later 95-97 lenses? If they are all the same I may have some somewhere in the garage. Not sure if they are aftermarket or OE. I pulled some a few years back knowing they were getting hard to find when I worked on an 850 for my brother. They may have some small pitting (haven't looked at them closely in a long time).

Also hearing it is getting harder to find OE lenses for P80 V/S 70's also.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

User avatar
gmh  
Posts: 173
Joined: 30 May 2009
Year and Model: 2016 XC60 T5
Location: Lafayette, CO
Has thanked: 24 times
Been thanked: 22 times

Post by gmh »

Here's an option. Aftermarket from the guys in Bensenville,IL that sell the much discussed Estonian made heater core.

https://www.ebay.com/itm/HEADLIGHT-LENS ... 0026!US!-1
Gary

1969 145S (1987-91)
1973 145E (1989-90)
1981 245 (1990-2001)
1981 244 (1991-2002)
1989 760 Turbo Wagon (1999-2011)
1994 850 Turbo Wagon (2002-2013) burnt valve
2001 V70 2.4T (2009-2017) sold
1997 850 R Wagon (2013-2025) sold to Matthew
2014 XC60 T6 (2017-present)
2016 XC60 T5 (2024-present)

User avatar
erikv11
Posts: 11803
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 293 times
Been thanked: 765 times

Post by erikv11 »

Correct - it's not just an 850 lens, but a 93-94 lens.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

Post Reply
  • Similar Topics
    Replies
    Views
    Last post