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1993 850 GLT Automatic..replacing Rear Main Seal...what else while at it?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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bjack56
Posts: 16
Joined: 2 October 2012
Year and Model: 1993 850 GLT Sedan
Location: VA

1993 850 GLT Automatic..replacing Rear Main Seal...what else while at it?

Post by bjack56 »

Repaired the PCV hoping to eliminate the rear main seal leak but no luck.

What other seals, gaskets, etc...should I replace while transmission is pulled. Axle Seals, Pump Seals...?

I'm also having a hard time finding the correct part numbers, so any help would be appreciated.

JimBee
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Post by JimBee »

Have you checked with a Volvo dealership on the part numbers? Kline Volvo in St. Paul has been really helpful to me when I've asked them to look up something. 651-481-9600.

I'm assuming it has an automatic trans, so you might consider changing the transmission cooling lines to/from the radiator. Maybe open up the pnp and clean the points, there's a tutorial on this site.

I've never seen an 850 dash or steering wheel that looks like yours; it's really cool. Was that a special edition?

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erikv11
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Post by erikv11 »

You pulling the engine-trans as a unit or dropping the trans out the bottom? Anyway if the engine becomes free of the subframe one way or another, this is absolutely a time to change to oil pickup tube o-rings, inside the oil pan. Be sure to buy those from Volvo.

Axle seals, trans input shaft seal. Make sure the torque converter clunks all the way into place when you re-mate the trans and engine!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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bmdubya1198
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Post by bmdubya1198 »

You can replace the transmission input shaft seal while it's out, but other than that the only thing that I can think of off the top of my head is the rear main seal. I would recommend also replacing the rear cam seals and oil cap seal if those are leaking (and of course anything else that may be leaking, but those are 3 of the easiest seals if they show evidence of leaking).

If the axle seals are leaking or look suspect, replace them.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
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93 944
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scot850
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Post by scot850 »

Before removing the trans to repair the rear main seal, it may be worth trying one of the oil seal repair products. Can't remember the brand name of one (ATM-XXX (?) or something like that) and there is also a similar product from Blue Devil. I have used both and had success. A 97 850 Auto had that done 3 years ago and is still leak free.

Neil
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
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erikv11
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Post by erikv11 »

ATP AT-205
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

bjack56
Posts: 16
Joined: 2 October 2012
Year and Model: 1993 850 GLT Sedan
Location: VA

Post by bjack56 »

Thanks all..afraid to use the ATP product with 220k+ miles. The Trans Shaft Seal is one part I was thinking about, si that the same as Pump Seal? Having someone do the job as I'm in a wheelchair so will have to check on extent of removal.

I found one diagram with parts but only show one side/end of engine. Any links to additional diagrams?

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bmdubya1198
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Post by bmdubya1198 »

Look at the auto trans parts breakdown at volvopartswebstore.com.

I've heard good things about the AT-205, it probably wouldn't be a bad idea to give it a try.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

bjack56
Posts: 16
Joined: 2 October 2012
Year and Model: 1993 850 GLT Sedan
Location: VA

Post by bjack56 »

bmdubya...Will check out volvopartswebstore.com but think that's one I found with only 1 side/end view...Right Hand?

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bmdubya1198
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Post by bmdubya1198 »

I'm not sure, that's the only type of parts diagrams I've ever found for these cars unfortunately.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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